ABB IRB 1200 Product Manual page 6

Table of contents
3 Maintenance
3.1 Introduction ......................................................................................................
3.2 Maintenance schedule .......................................................................................
3.2.1 Specification of maintenance intervals ........................................................
3.2.2 Maintenance schedule .............................................................................
3.3 Inspection activities ...........................................................................................
3.3.1 Inspecting the robot paint .........................................................................
3.3.2 Inspecting the robot cabling .....................................................................
3.3.3 Inspecting the information labels ................................................................
3.3.4 Inspecting mechanical stops ....................................................................
3.3.5 Inspecting timing belts ............................................................................
3.3.6 Inspecting the signal lamp (option) .............................................................
3.4 Replacement/changing activities ..........................................................................
3.4.1 Replacing the battery pack .......................................................................
3.4.2 Replacing the sealing set on tool flange of Hygienic robots .............................
3.5 Cleaning activities .............................................................................................
3.5.1 Cleaning the IRB 1200 ..............................................................................
3.5.2 Cleaning the IRB 1200 with protection type Hygienic ......................................
4 Repair
4.1 Introduction ......................................................................................................
4.2 General procedures ...........................................................................................
4.2.1 Cut the paint or surface on the robot before replacing parts ............................
4.2.2 Mounting instructions for sealings ..............................................................
4.2.3 Sealing differences depending on protection class ........................................
4.2.4 Swing sealing plug for Clean Room, food grade lubrication and Hygienic robots ..
4.3 Cable harness ..................................................................................................
4.3.1 Replacing the main cable package .............................................................
4.3.2 Replacing the axis-4 FPC unit, housing extender unit and housing extender sealings
.............................................................................................................
4.3.3 Replacing the axis-5 FPC unit ...................................................................
4.3.4 Replacing the EIB/SMB unit ......................................................................
4.4 Upper and lower arms ........................................................................................
4.4.1 Replacing the lower arm ..........................................................................
4.4.2 Replacing the signal lamp ........................................................................
4.4.3 Replacing the tubular spare parts ..............................................................
4.4.4 Replacing the axis-3 radial sealing and sealing ring ......................................
4.4.5 Replacing the axis-2 mechanical stop .........................................................
4.4.6 Replacing the axis-3 mechanical stop .........................................................
4.4.7 Replacing the axis-4 mechanical stop .........................................................
4.5 Swing and base ................................................................................................
4.5.1 Replacing the base spare parts (base, axis-1 radial sealing, protection sleeve) ...
4.5.2 Replacing the swing spare parts (swing, axis-2 radial sealing) ........................
4.5.3 Replacing the axis-1 mechanical stop .........................................................
4.6 Motors and gearboxes .......................................................................................
4.6.1 Replacing the axis-1 gear unit ....................................................................
4.6.2 Replacing the axis-2 drive unit ..................................................................
4.6.3 Replacing the axis-3 drive unit ..................................................................
4.6.4 Replacing the axis-4 gearbox, drive shaft and pulley .....................................
4.6.5 Replacing the axis-4 motor with pulley .......................................................
4.6.6 Replacing the axis-4 timing belt .................................................................
4.6.7 Replacing the axis-5 motor with pulley .......................................................
4.6.8 Replacing the axis-5 timing belt .................................................................
4.6.9 Replacing the axis-5 and axis-6 drive unit ...................................................
5 Calibration
5.1 Introduction to calibration ...................................................................................
5.1.1 Introduction and calibration terminology ......................................................
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Product manual - IRB 1200
3HAC046983-001 Revision: S