Table Of Contents - ABB IRB 1200 Product Manual

Table of contents

Overview of this manual ...................................................................................................................
Product documentation ....................................................................................................................
How to read the product manual ......................................................................................................
1 Safety
1.1 Safety information .............................................................................................
1.1.1 Limitation of liability .................................................................................
1.1.2 Requirements on personnel ......................................................................
1.2 Safety signals and symbols .................................................................................
1.2.1 Safety signals in the manual ......................................................................
1.2.2 Safety symbols on manipulator labels .........................................................
1.3 Robot stopping functions ....................................................................................
1.4 Installation and commissioning ............................................................................
1.5 Operation ........................................................................................................
1.6 Maintenance and repair ......................................................................................
1.6.1 Maintenance and repair ............................................................................
1.6.2 Emergency release of the robot axes ..........................................................
1.6.3 Brake testing ..........................................................................................
1.7 Troubleshooting ................................................................................................
1.8 Decommissioning ..............................................................................................
2 Installation and commissioning
2.1 Introduction to installation and commissioning .......................................................
2.2 Unpacking .......................................................................................................
2.2.1 Extra O-rings .........................................................................................
2.2.2 Protection covers ....................................................................................
2.2.3 Transportation bracket .............................................................................
2.2.4 Pre-installation procedure .........................................................................
2.2.5 Dimensions ............................................................................................
2.2.6 Working range ........................................................................................
2.2.7 Risk of tipping/stability .............................................................................
2.2.8 The unit is sensitive to ESD .......................................................................
2.3 On-site installation ............................................................................................
2.3.1 Lifting robot with roundslings ....................................................................
2.3.2 Lifting and turning a suspended mounted robot ............................................
2.3.3 Manually releasing the brakes ...................................................................
2.3.4 Orienting and securing the robot ...............................................................
2.3.5 Setting the system parameters for a suspended or tilted robot .........................
2.3.6 Loads fitted to the robot, stopping time and braking distances .........................
2.3.7 Fitting of equipment on the robot ...............................................................
2.3.7.1 Introduction to fitting of equipment .................................................
2.3.7.2 Holes for fitting extra equipment ....................................................
2.3.7.3 Fitting tools on Hygienic robots ......................................................
2.4 Installation of options .........................................................................................
2.4.1 Installing the signal lamp on IRC5 robots .....................................................
2.4.2 Installing the signal lamp for OmniCore robots ..............................................
2.5 Restricting the working range ..............................................................................
2.5.1 Axes with restricted working range .............................................................
2.5.2 Mechanically restricting the working range ...................................................
2.6 Making robot ready for operation ..........................................................................
2.6.1 Additional installation procedure, Clean Room ..............................................
2.7 Electrical connections ........................................................................................
2.7.1 Robot cabling and connection points ..........................................................
2.7.2 Customer connections .............................................................................
2.8 Start of robot in cold environments ......................................................................
Product manual - IRB 1200
3HAC046983-001 Revision: S
© Copyright 2014 - 2021 ABB. All rights reserved.
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