ABB IRB 6700 Series Product Manual page 6

Table of contents
2.7 Installation of options .........................................................................................
2.7.1 Signal lamp (option) .................................................................................
2.7.2 Installing the motor cooling fan (option) ......................................................
2.8 Start of robot in cold environments ......................................................................
3 Maintenance
3.1 Introduction ......................................................................................................
3.2 Maintenance schedule and expected component life ...............................................
3.2.1 Specification of maintenance intervals ........................................................
3.2.2 Maintenance schedule .............................................................................
3.2.3 Expected component life .........................................................................
3.3 Inspection activities ...........................................................................................
3.3.1 Inspecting the motor seal .........................................................................
3.3.2 Inspecting the oil level in axis-1 gearbox .....................................................
3.3.3 Inspecting the oil level in axis-2 gearbox .....................................................
3.3.4 Inspecting the oil level in axis-3 gearbox .....................................................
3.3.5 Inspecting the oil level in axis-4 gearbox .....................................................
3.3.6 Inspecting the oil level in axis-5 gearbox .....................................................
3.3.7 Inspecting the oil level in axis-6 gearbox .....................................................
3.3.8 Inspecting the balancing device ................................................................
3.3.9 Inspecting the cable harness ....................................................................
3.3.10 Inspecting the information labels ................................................................
3.3.11 Inspecting the axis-1 mechanical stop pin ...................................................
3.3.12 Inspecting the additional mechanical stops .................................................
3.3.13 Inspecting the fork lift accessory ................................................................
3.3.14 Inspecting the dampers ...........................................................................
3.3.15 Inspecting the signal lamp (option) .............................................................
3.4 Replacement/changing activities ..........................................................................
3.4.1 Type of lubrication in gearboxes ................................................................
3.4.2 Changing oil, axis-1 gearbox .....................................................................
3.4.3 Changing oil, axis-2 gearbox .....................................................................
3.4.4 Changing oil, axis-3 gearbox .....................................................................
3.4.5 Changing oil, axis-4 gearbox .....................................................................
3.4.6 Changing oil, axis-5 gearbox .....................................................................
3.4.7 Changing oil, axis-6 gearbox .....................................................................
3.4.8 Replacing the SMB battery .......................................................................
3.5 Lubrication activities ..........................................................................................
3.5.1 Lubricating the spherical roller bearing, balancing device ..............................
3.6 Cleaning activities .............................................................................................
3.6.1 Cleaning the IRB 6700 .............................................................................
4 Repair
4.1 Introduction ......................................................................................................
4.2 General procedures ...........................................................................................
4.2.1 Performing a leak-down test ......................................................................
4.2.2 Mounting instructions for bearings .............................................................
4.2.3 Mounting instructions for seals ..................................................................
4.2.4 Dismantle and mounting tool, 3HAC028920-001 ............................................
4.2.5 Cut the paint or surface on the robot before replacing parts ............................
4.2.6 The brake release buttons may be jammed after service work .........................
4.3 Lifting associated procedures ..............................................................................
4.3.1 Attaching lifting accessories to complete arm system (IRB 6700-235/2.65, -205/2.80,
-175/3.05, -150/3.20, -200/2.60, -155/2.85) ....................................................
4.3.2 Attaching lifting accessories to complete arm system (IRB 6700 -300/2.70,
-245/3.00) ..............................................................................................
4.3.3 Attaching lifting accessories to an un-separated lower and upper arm (IRB
6700-235/2.65, -205/2.80, -175/3.05, -150/3.20, -200/2.60, -155/2.85) ..................
4.3.4 Attaching lifting accessories to an un-separated lower and upper arm (IRB 6700
-300/2.70, -245/3.00) ................................................................................
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Product manual - IRB 6700
3HAC044266-001 Revision: N