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IRB 6790
ABB IRB 6790 Manuals
Manuals and User Guides for ABB IRB 6790. We have
5
ABB IRB 6790 manuals available for free PDF download: Product Manual, Product Manual, Spare Parts, Manual, Operating Manual
ABB IRB 6790 Product Manual (698 pages)
Brand:
ABB
| Category:
Robotics
| Size: 21 MB
Table of Contents
Product Manual
3
Table of Contents
5
Overview of this Manual
9
Product Documentation
13
How to Read the Product Manual
15
Important Information about Robots with Protection Type Foundry Prime
16
Safety
17
Safety Information
17
Limitation of Liability
17
Requirements on Personnel
18
Safety Signals and Symbols
19
Safety Signals in the Manual
19
Safety Symbols on Manipulator Labels
21
Robot Stopping Functions
27
Safety During Installation and Commissioning
28
Safety During Operation
31
Safety During Maintenance and Repair
32
Emergency Release of the Robot Axes
35
Brake Testing
36
Safety During Troubleshooting
37
Safety During Decommissioning
38
Installation and Commissioning
39
Introduction to Installation and Commissioning
39
Unpacking
40
Pre-Installation Procedure
40
Technical Data
41
Working Range
45
Risk of Tipping/Stability
48
Main Dimensions
50
The Unit Is Sensitive to ESD
51
On-Site Transportation
52
Robot Transportation Precautions
52
Securing the Robot with a Transport Support
56
On-Site Installation
57
Brief Installation Procedure
57
Lifting the Robot
58
Lifting the Robot with Fork Lift
58
Lifting Robot with Lifting Accessory (Recommended Lifting Method)
59
Lifting the Robot with Roundslings
61
Orienting and Securing the Robot
65
Installation Requirements for Foundry Prime Robots
68
Description of the Manipulator Cable Harness 3HAC090903-001
69
Description of the Overpressure System
71
Installation Requirements, Procedure and Guidelines
82
Leakage Supervision System
86
Shut-Down Periods
89
Manually Releasing the Brakes
90
Loads Fitted to the Robot, Stopping Time and Braking Distances
92
Fitting Equipment to the Robot
93
Holes for Fitting Extra Equipment
96
Extended Working Range, Axis 1 (Option)
99
On-Site Storage
101
Increase the Lifetime of the Robot
101
Restricting the Working Range
102
Axes with Restricted Working Range
102
Mechanically Restricting the Working Range of Axis
103
Electrical Connections
105
Robot Cabling and Connection Points
105
Start of Robot in Cold Environments
107
Test Run after Installation, Maintenance, or Repair
108
Maintenance
109
Introduction
109
Maintenance Schedule and Expected Component Life
110
Specification of Maintenance Intervals
110
Maintenance Schedule
111
Expected Component Life
113
Inspection Activities
114
Inspecting the Oil Level in Axis-1 Gearbox
114
Inspecting the Oil Level in Axis-2 Gearbox
117
Inspecting the Oil Level in Axis-3 Gearbox
119
Inspecting the Oil Level in Axis-4 Gearbox
121
Inspecting the Oil Level in Axis-5 Gearbox
123
Inspecting the Oil Level in Axis-6 Gearbox
125
Inspecting the Balancing Device
128
Inspecting the Cable Harness
132
Inspecting the Axis-1 Mechanical Stop Pin
135
Inspecting the Additional Mechanical Stops
137
Inspecting the Dampers
139
Inspecting the Overpressure System
141
Analyzing Activities
143
Analyzing the Water Content in Gearbox Oil
143
Replacement/Changing Activities
144
Type of Lubrication in Gearboxes
144
Changing Oil, Axis-1 Gearbox
145
Changing Oil, Axis-2 Gearbox
150
Changing Oil, Axis-3 Gearbox
155
Changing Oil, Axis-4 Gearbox
160
Changing Oil, Axis-5 Gearbox
164
Changing Oil, Axis-6 Gearbox
168
Replacing the SMB Battery
172
Replacing the Desiccant Bag
175
Cleaning Activities
179
Cleaning the IRB 6790
179
Repair
183
Introduction
183
General Procedures
184
Performing a Leak-Down Test
184
Mounting Instructions for Bearings
185
Mounting Instructions for Sealings
187
Painting Damaged Nickel Coated Surfaces with Touch up Paint
191
The Brake Release Buttons May be Jammed after Service Work
192
Lifting Associated Procedures
193
Attaching Lifting Accessories to Complete Arm System
193
Attaching Lifting Accessories to an Un-Separated Lower and Upper Arm
197
Attaching Lifting Accessories to the Upper Arm
202
Complete Robot
205
Repairing the Overpressure Leakage
205
Concluding Procedure
206
Removing the Cable Harness
207
Refitting the Cable Harness
230
Replacing the SMB
262
Refitting the SMB Unit
265
Replacing the Brake Release Unit
269
Upper and Lower Arms
276
Replacing the Upper Arm
276
Required Tools and Equipment
277
Refitting the Upper Arm
293
Replacing the Wrist
312
Concluding Procedure
332
Replacing the Turning Disc
335
Replacing the Lower Arm
340
Refitting the Lower Arm
364
Frame and Base
391
Replacing Spherical Roller Bearing, Link Ear
391
Replacing the Balancing Device
406
Concluding Procedure
415
Refitting the Balancing Device
415
Replacing the Rear Bearings on the Balancing Device
424
Replacing the Stop Pin
435
Required Consumables
436
Motors
439
Replacing the Axis-1 Motor
439
Replacing the Axis-2 Motor
453
Replacing the Axis-3 Motor
467
Replacing the Axis-4 Motor
481
Replacing the Axis-5 Motor
495
Replacing the Axis-6 Motor
511
Gearboxes
525
Replacing the Axis-1 Gearbox
525
Required Documents
527
Replacing the Axis-2 Gearbox
567
Replacing the Axis-3 Gearbox
602
Replacing the Axis-6 Gearbox
629
Calibration
639
Introduction to Calibration
639
Introduction and Calibration Terminology
639
Calibration Methods
640
When to Calibrate
642
Synchronization Marks and Axis Movement Directions
643
Synchronization Marks and Synchronization Position for Axes
643
Calibration Movement Directions for All Axes
645
Updating Revolution Counters
646
Updating Revolution Counters on IRC5 Robots
646
Updating Revolution Counters on Omnicore Robots
650
Calibrating with Axis Calibration Method
652
Description of Axis Calibration
652
Calibration Tools for Axis Calibration
655
Installation Locations for the Calibration Tools
657
Axis Calibration - Running the Calibration Procedure
658
After Calibration
661
Reference Calibration
662
Verifying the Calibration
664
Checking the Synchronization Position
665
Checking the Synchronization Position on IRC5 Robots
666
Checking the Synchronization Position on Omnicore Robots
667
Decommissioning
669
Introduction to Decommissioning
669
Environmental Information
670
Scrapping of Robot
672
Decommissioning of Balancing Device
673
Reference Information
675
Introduction
675
Applicable Standards
676
Unit Conversion
677
Screw Joints
678
Weight Specifications
681
Standard Toolkit
682
Special Tools
683
Lifting Accessories and Lifting Instructions
688
Spare Parts
689
Spare Part Lists and Illustrations
689
Circuit Diagrams
691
Index
693
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ABB IRB 6790 Product Manual, Spare Parts (52 pages)
Brand:
ABB
| Category:
Robotics
| Size: 5 MB
Table of Contents
Table of Contents
5
Overview of this Manual
7
Product Documentation
9
Definition of Spare Part Levels
11
Spare Parts - Electrical Parts
13
Spare Parts - Upper Arm (Axis 3-4)
17
Spare Parts - Wrist
19
Spare Parts - Lower Arm
21
Spare Parts - Balancing Device
23
Spare Parts - Frame and Base
27
Spare Parts - Motors
31
Axis-1 Motor (Including Pinion)
31
Axis-2 Motor (Including Pinion)
32
Axis-3 Motor (Including Pinion)
33
Axis-4 Motor (Including Pinion)
34
Axis-5 Motor (Including Pinion)
35
Axis-6 Motor (Including Pinion)
36
Spare Parts - Gearboxes
37
Gearbox Axis-1
37
Gearbox Axis-2
38
Gearbox Axis-3
39
Gearbox Axis-6
40
Spare Parts - over Pressure Unit/Interface Plate
41
Spare Parts - Calibration Items
43
Spare Parts - Options
45
Service and Wear Parts
47
Service Parts
47
Wear Parts
49
Consumables
50
ABB IRB 6790 Manual (42 pages)
Brand:
ABB
| Category:
Robotics
| Size: 7 MB
Table of Contents
Table of Contents
5
Overview of this Manual
7
Product Documentation
8
1 Spare Parts - Electrical Parts
11
2 Spare Parts - Upper Arm (Axis 3-4)
13
3 Spare Parts - Wrist
15
4 Spare Parts - Lower Arm
17
5 Spare Parts - Balancing Device
19
6 Spare Parts - Frame and Base
23
7 Spare Parts - Motors
25
Axis-1 Motor (Including Pinion)
25
Axis-2 Motor (Including Pinion)
26
Axis-3 Motor (Including Pinion)
27
Axis-4 Motor (Including Pinion)
28
Axis-5 Motor (Including Pinion)
29
Axis-6 Motor (Including Pinion)
30
8 Spare Parts - Gearboxes
31
Gearbox Axis-1
31
Gearbox Axis-2
32
Gearbox Axis-3
33
Gearbox Axis-6
34
9 Spare Parts - over Pressure Unit/Interface Plate
35
10 Spare Parts - Calibration Items
37
11 Spare Parts - Options
39
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ABB IRB 6790 Operating Manual (20 pages)
Brand:
ABB
| Category:
Robotics
| Size: 3 MB
Table of Contents
Table of Contents
5
Overview of this Manual
7
Emergency Safety Information
9
Stopping the Robot and Switching off the Power
9
Releasing a Person Trapped by the Robot Axes
10
Fire Extinguishing
16
ABB IRB 6790 Operating Manual (18 pages)
Brand:
ABB
| Category:
Robotics
| Size: 2 MB
Table of Contents
Table of Contents
5
Overview of this Manual
7
Emergency Safety Information
9
Stopping the Robot and Switching off the Power
9
Manually Releasing the Brakes
10
Fire Extinguishing
14
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