ABB IRB 6700 Product Manual page 6

Table of contents
2.5 Restricting the working range ..............................................................................
2.5.1 Introduction ............................................................................................
2.5.2 Mechanically restricting the working range of axis 1 ......................................
2.6 Electrical connections ........................................................................................
2.6.1 Robot cabling and connection points ..........................................................
2.7 Installation of options .........................................................................................
2.7.1 Installing the signal lamp (option) ...............................................................
3 Maintenance
3.1 Introduction ......................................................................................................
3.2 Maintenance schedule and expected component life ...............................................
3.2.1 Specification of maintenance intervals ........................................................
3.2.2 Maintenance schedule .............................................................................
3.2.3 Expected component life .........................................................................
3.3 Inspection activities ...........................................................................................
3.3.1 Inspecting the oil level in axis-1 gearbox .....................................................
3.3.2 Inspecting the oil level in axis-2 gearbox .....................................................
3.3.3 Inspecting the oil level in axis-3 gearbox .....................................................
3.3.4 Inspecting the oil level in axis-4 gearbox .....................................................
3.3.5 Inspecting the oil level in axis-5 gearbox .....................................................
3.3.6 Inspecting the oil level in axis-6 gearbox .....................................................
3.3.7 Inspecting the balancing device ................................................................
3.3.8 Inspecting the cable harness ....................................................................
3.3.9 Inspection, information labels ....................................................................
3.3.10 Inspecting, mechanical stop pin, axis 1 .......................................................
3.3.11 Inspecting, additional mechanical stops ......................................................
3.3.12 Inspecting the fork lift device set ................................................................
3.3.13 Inspecting the dampers ...........................................................................
3.3.14 Inspecting, signal lamp (option) .................................................................
3.4 Replacement/changing activities ..........................................................................
3.4.1 Type of lubrication in gearboxes ................................................................
3.4.2 Changing oil, axis-1 gearbox .....................................................................
3.4.3 Changing oil, axis-2 gearbox .....................................................................
3.4.4 Changing oil, axis-3 gearbox .....................................................................
3.4.5 Changing oil, axis-4 gearbox .....................................................................
3.4.6 Changing oil, axis-5 gearbox .....................................................................
3.4.7 Changing oil, axis-6 gearbox .....................................................................
3.4.8 Replacing the SMB battery .......................................................................
3.5 Lubrication activities ..........................................................................................
3.5.1 Lubricating the spherical roller bearing, balancing device ..............................
3.6 Cleaning activities .............................................................................................
3.6.1 Cleaning, robot ......................................................................................
4 Repair
4.1 Introduction ......................................................................................................
4.2 General procedures ...........................................................................................
4.2.1 Performing a leak-down test ......................................................................
4.2.2 Mounting instructions for bearings .............................................................
4.2.3 Mounting instructions for seals ..................................................................
4.3 Attaching lifting accessories ................................................................................
4.3.1 Arm system (including the frame) ..............................................................
4.3.2 Lower and upper arm unseparated ............................................................
4.3.3 Lifting the upper arm ...............................................................................
4.4 Complete robot .................................................................................................
4.4.1 Removing the cable harness ....................................................................
4.4.2 Refitting the cable harness .......................................................................
4.4.3 Replacing the SMB .................................................................................
4.4.4 Replacing the brake release unit ...............................................................
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