Page 1 ROBOTICS Product manual DressPack IRB 6700...
Page 2 Trace back information: Workspace 23D version a12 Checked in 2023-12-06 Skribenta version 5.5.019...
Page 4 Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.
Page 5: Table Of Contents
2.13.4 Setting of air pressure switch (only applicable to type S) ........ 2.13.5 Setting of electrical proportional valve (option) ..........2.14 Test run after installation, maintenance, or repair ............ Maintenance Introduction ...................... Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 6 7.10 7th axis to base ....................7.11 DressPack floor ....................7.12 Customer signal/power ..................7.13 Water and air unit ....................Circuit diagrams Circuit diagrams ....................Index Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 7: Overview Of This Manual
• repair personnel. Prerequisites Maintenance/repair/installation personnel working with an ABB Robot must: • be trained by ABB and have the required knowledge of mechanical and electrical installation/repair/maintenance work. Organization of chapters The manual is organized in the following chapters: Chapter...
Page 8 IRC5 with main computer DSQC1000. Operating manual - IRC5 with FlexPendant 3HAC050941-001 Technical reference manual - System parameters 3HAC050948-001 Revisions Revision Description First edition. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 9 Added information about using mounting tools and tightening the Ether- net M12 locking rings with a torque throughout the manual. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 10 Published in release 23D. The following updates are made in this revision: • Added more specific information about materials, tightening torque and lubrication for couplings. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 11: Product Documentation
Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
Page 12 The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 13: How To Read The Product Manual
Likewise, certain work methods or general information that is valid for several product models, can be illustrated with illustrations that show a different product model than the one that is described in the current manual. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 14: Product Name Principles
The main parts are integrated within the robot structure. External DressPack The main parts are routed outside, on the robot structure. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 15 / Lower arm DressPack section / External routing • IRBDP SW 2 CE = IRB DressPack / Spot welding application / Generation 2 / Continuos DressPack section / External routing Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
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Page 17: Safety
Limitation of liability Any information given in this manual regarding safety must not be construed as a warranty by ABB that the industrial robot will not cause injury or damage even if all safety instructions are complied with. The information does not cover how to design, install and operate a robot system, nor does it cover all peripheral equipment that can influence the safety of the robot system.
Page 18: Requirements On Personnel
The plant liable must make sure that the personnel is trained on the robot, and on responding to emergency or abnormal situations. Personal protective equipment Use personal protective equipment, as stated in the instructions. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 19: Safety Signals And Symbols
Signal word used to indicate important facts and conditions. Signal word used to indicate where to find additional information or how to do an operation in an easier way. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 20: Safety Symbols On Manipulator Labels
Prohibition Used in combinations with other symbols. xx0900000839 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 21 Brake release Pressing this button will release the brakes. This means that the robot arm can fall down. xx0900000808 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 22 The robot can tip over if the bolts are not securely fastened. xx0900000810 xx1500002402 Crush Risk of crush injuries. xx0900000817 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 23 Risk of heat that can cause burns. (Both signs are used) xx0900000818 xx1300001087 Moving robot The robot can move unexpectedly. xx0900000819 xx1000001141 xx1500002616 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 24 Lifting of robot xx0900000822 Can be used in combination with prohibition if oil is not allowed. xx0900000823 Mechanical stop xx0900000824 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 25 Use the power switch on the controller. xx0900000827 Do not step Warns that stepping on these parts can cause damage to the parts. xx1400002648 Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 26: Robot Stopping Functions
For more information see: • Product manual - OmniCore V250XT Type B • Product manual - OmniCore V400XT • Product manual - IRC5 Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 27: Safety During Installation And Commissioning
Lock and tag shall be considered. Harnesses between controller and manipulator shall be fixed and protected to avoid tripping and wear. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 28 Before the robot system is put into operation, verify that the safety functions are working as intended and that any remaining hazards identified in the risk assessment are mitigated to an acceptable level. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 29: Safety During Operation
Unexpected movement of robot arm WARNING Hazards due to the use of brake release devices and/or gravity beneath the manipulator shall be considered. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 30: Safety During Maintenance And Repair
90 °C. Hot oil or grease Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 31 Specified amount de- on how much has previously pends on drained been drained from the gearbox. volume Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 32 See safety instructions for the batteries in Material/product safety data sheet - Battery pack (3HAC043118-001). Related information See also the safety information related to installation and operation. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 33: Safety During Troubleshooting
The manipulator can move unexpectedly at any time. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. A risk assessment must be done to address both robot and robot system specific hazards.
Page 34: Safety During Decommissioning
General See section Decommissioning on page 193. If the robot is decommissioned for storage, take extra precaution to reset safety devices to delivery status. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 35: Installation
The installation chapter is divided in the following sections: • Fitting DressPack cable package attachments • Fitting DressPack cable packages • DressPack floor cable • Water and air unit Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 36: Overview
2.2 Overview General Installing, programming and operating the ABB DressPack product program may be a complex task as each application instance is very specific. The product is designed to fit a wide variety of applications, and must be adapted to each in order to maximize life and function.
Page 37: Fitting Dresspack On An Irb 6700Inv
/ IRB 6700I, section 4.2.4 Service stops. Remove the two service stops from their parking position. xx1700000067 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 38 It is now possible to move axis 2 from +15° - -35°. Continue to accurate section describing the fitting of DressPack. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 39 Always use the transportation lock screw and sleeve to lock the lower arm at transportation, turning and floor standing. xx1700000347 xx1600002114 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 40 See product manual for information about lifting, See Product manual - IRB 6700Inv rotating and securing the robot to the foundation. / IRB 6700I. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 41: Fitting The Cable Package Attachments
- IRB 6700/IRB 6700Inv. Consumables Equipment Article number Note Locking liquid 3HAB7116-1 Loctite 243 For locking screws, securing brackets etc. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 43 Remove the plastic plugs (if any) and fit the Lock screws with locking liquid, Loctite mounting plate axis 3. 243. xx1200000115 Screw dimension: • M10x16 8.8-A3F (2 pcs) Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 44: Fitting Attachments Of The Irbdp Mh3 Ui
- IRB 6700/IRB 6700Inv. Consumables Equipment Article number Note Locking liquid 3HAB7116-1 Loctite 243 For locking screws, securing brackets etc. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 45 • water pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 46 Mount the two parts of the tube guiding ring. xx1200000162 Screw dimension: • Pan head screw ST3.5x16 (2 pcs) Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 47 Make sure that all supplies for electrical, water pressure and air pressure are turned off, before entering the robot working area. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 48 Only valid with upper arm extension! Lock screws with locking liquid, Loctite 243. Fit the bracket right on the arm extension. xx1400000218 Screw dimension: • M8x16 8.8-A2F (2 pcs) Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 49: Fitting Attachments Of The Irbdp Sw6 Le (Lean Id)
Material set cable package Spare part number is spe- IRBDP SW6 LE. cified in: • Spare parts on page 205. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 50 • water pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 51 IRB 6700 -2.60, -2.65, -2.85, -3.05. See figure above for the other variants! Screw dimension: • M10x16 8.8-A3F (4 pcs) Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 52 Lock screws with locking liquid, Loctite 243. cable guide. xx1300000544 Cable fixing bracket. xx1400001148 Cable guide Screw dimension: • M8x25 8.8-A2F (2 pcs) + washers Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 53 Fit the ball joint housing, lower part, to the Lock screws with locking liquid, Loctite 243. lower bracket. xx1200000022 Screw dimension: • M8x16 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 54 Fit the ball joint housing, lower part, to the Lock screws with locking liquid, Loctite 243. bracket on the arm house. xx1200000024 Screw dimension: • M8x16 8.8-A2F (2 pcs) Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 55: Fitting Attachments Of The Irbdp Mh6 Ui And Irbdp Sw6 Ui (Lean Id)
Material set cable package Spare part number is spe- IRBDP SW6 UI. cified in: • Spare parts on page 205. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 56 • water pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 57 Only valid with upper arm extension! Lock screws with locking liquid, Loctite 243. Fit the extension plate. xx1400000218 Screw dimension: • M8x16 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 58 The figure shows the location of the fitted insert, tube and cover in the upper arm. xx1400000090 Insert Tube Cover and tube guiding ring Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 59 Mount the two parts of the tube guiding ring. xx1200000162 Screw dimension: • Pan head screw ST3.5x16 (2 pcs) Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 60 Fit the ball joint housing, lower part, to the Lock screws with locking liquid, Loctite 243. upper arm bracket. xx1400000204 Screw dimension: • M8x16 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 61 Fit an attachment screw with washer in the middle hole of the ball joint housing lower part. xx1200000152 Screw dimemsion: • M6x12 8.8-A2F, Hex socket head cap screw + washer Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 62: Fitting The Process Turning Disc
Required tools and equipment Equipment, etc. Article number Note Standard toolkit Content is defined in section Standard toolkit on page 201. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 63 IRB 6700 - 200/2.60, -175/2.60 LID, - 155/2.85, -140/2.85 LID Remove the nine M10 screws and three washers, that secure the process turning disc. xx1400001394 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 64 IRB 6700 - 200/2.60 LID M10x25 9 pcs 3 pcs 70 Nm IRB 6700 - 155/2.85 M10x25 9 pcs 3 pcs 70 Nm Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 65 Gleitmo 603 (24 pcs) Secure the process turning disc with its Washers: Steel 8.4x13x1.5 (24 pcs) attachment screws and washers. xx1400001392 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 66 Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 134. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 67: Fitting Dresspack Cable Packages
The location of the lower arm internal MH dressing cable package IRBDP MH6 LI is shown in the figure. xx1400000075 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 68 The cable package is sensitive to mechan- ical damage. They must be handled with care, especially the connectors, in order to avoid damaging them. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 69 Fit the customer plate. xx1400001146 Screw dimension: • M6x16 8.8-A2F (4 pcs) Fit the adapter complete to the customer plate. xx1400001140 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 70 Fit the cable package bracket to the frame. Lock screws with locking liquid, Loctite 243. xx1400000193 Screw dimension: • M6x16 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 71 M12 dy- namometric screwdriver SW15 (09 99 000 0646 (article number at Harting Technology Group)). Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 72 243. xx1400000083 Screw dimension: • M6x16 8.8-A2F (2 pcs) Push the cable package through the inside of the lower arm. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 73 1/2 turn. xx1900001647 Screw dimension: • M6x25 Steel 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 74 Twist the dress pack cables between the upper and lower arm according to the pic- ture. xx1400000085 xx1900001684 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 75 2.6.1 Fitting the cable package IRBDP MH6 LI Continued Action Note Fit the connection plate to the mounting plate axis-3. xx1400000086 Screw dimension: • M10x25 8.8-A3F (2 pcs) Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 76: Fitting The Cable Package Irbdp Mh3 Ui
Art. no. Note Cable package IRBDP MH3 Spare part number is spe- cified in: • Spare parts on page 205. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 77 The cable package is sensitive to mechanical damage. They must be handled with care, especially the connectors, in order to avoid damaging them. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 79 M12 dy- namometric screwdriver SW15 (09 99 000 0646 (article number at Harting Technology Group)). xx1900001267 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 80 Only valid with upper arm extension! Secure the cable package to the bracket right on the arm extension, with a strap. xx1400001147 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 81 Attachment screws, M8x16 8.8-A2F (4 pcs) The gripping clamp at the front shall be fit- ted on equipment customers are using. xx1400000099 Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 82: Fitting The Cable Package Irbdp Sw6 Le (Lean Id)
Required tools and equipment Equipment, etc. Art. no. Note Standard toolkit, DressPack Content is defined in section Toolkits, DressPack on page 201. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 83 IRBDP SW6 LE safely rest over the upper arm, while the lower end is being fitted. Remove the rear cover plate (if not already removed). xx1400000197 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 84 Drill an 8.4 mm mm hole in the customer plate according to the figure. xx1900001268 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 85 Parts: • A: Adapter complete • B: Attachment screws M6x16 8.8- A2F (2 pcs) • C: Functional ground Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 86 Fit the weld connector bracket. xx1400001144 Screw dimension: • M6x25 8.8-A2F (2 pcs) Fit the R1.CP/CS cable to the customer plate. xx1400001142 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 87 M12 dy- namometric screwdriver SW15 (09 99 000 0646 (article number at Harting Technology Group)). Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 88 Refit the rear cover. xx1400000197 Screw dimension: • M6x16 8.8-A2F (4 pcs) Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 89 A change of position of the two clamp in- serts may result in serious damage to the cable package! xx1400000221 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 90 M6x40 8.8-A2F (2 pcs) Fit the connection plate. Lock screws with locking liquid, Loctite 243. xx1400000194 Screw dimension: • M10x25 8.8-A3F (2 pcs) Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 91 2.6.3 Fitting the cable package IRBDP SW6 LE (Lean ID) Continued Action Note Fit the velcro straps at the cable guide and around the cable harness. xx1200000048 Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 92: Fitting The Cable Packages Irbdp Mh6 Ui And Irbdp Sw6 Ui (Lean Id)
See refer- references to the tools re- ences to these procedures in quired. the step-by-step instructions below. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 93 This is best done following this order: 1 Cables (excluding weld cables) 2 Hoses 3 Weld cables Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 94 Use caution and push the cable package back in through the insert and into its mounting position in the tube. xx1400001150 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 95 See figure! Note Make sure the pins are pushed all the way into connector. Note xx1300000835 Detent xx1400000216 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 96 Connect the weld cable. xx1200000075 Fit the weld connector to the mounting plate. xx1200000089 Screw dimension: • M5x40 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 97 M12 dy- namometric screwdriver SW15 (09 99 000 0646 (article number at Harting Technology Group)). Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 98 Make sure that the hose reinforcement funnel is fitted correctly, in the direction shown in the figure. xx1400000222 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 100 This is done to prevent the protection hose from wear. See figure! xx1400000224 If required, adjust the position of the pro- tective sleeve. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 101: Inspection, Dresspack Lower Arm
For standard tightening torques - hose are tightened correctly. See tightening torque table in chapter References. • For non standard tightening torques see chapter Installation. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 102: Inspection, Dresspack Upper Arm
Make sure all cables and hoses move smoothly together during operation. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 103 Make sure the weight of the cable pack- age is secured to the tool in order to avoid straining the connectors! Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 104: Expected Lifetime Of The Integrated Dresspack Cable Package
DressPack exits axis-4, bending backward of axis-3 shall not occur when axis-2 is bent to its far back position. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 107 If any of the actions recommended above, See section Inspection, DressPack lower causes changes of the DressPack lower arm on page 101 arm installation, it must be reinspected. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 108: Dresspack Arm Load Parameters
If the mounting is changed, the X, Y and Z values must be changed correspondingly. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 109 IRB 6700 - 270/2.70 LID 12.6 -0.550 0.550 IRB6700 - 245/3.00 12.6 -0.550 0.550 IRB 6700 - 220/3.00 LID 12.6 -0.550 0.550 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 110 IRB 6700 - 270/2.70 LID 0.763 0.200 0.200 IRB6700 - 245/3.00 10.8 0.994 0.211 0.200 IRB 6700 - 220/3.00 LID 10.8 0.994 0.211 0.200 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 111 -0.550 0.485 IRB 6700-300/2.70 0.080 -0.550 0.485 IRB 6700 - 270/2.70 LID 0.080 -0.550 0.485 IRB 6700-245/3.00 0.080 -0.550 0.485 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 112 IRB 6700 - 270/2.70 LID -0.25 -0.025 0.080 IRB 6700 - 245/3.00 -0.25 -0.025 0.080 IRB 6700 - 220/3.00 LID -0.25 -0.025 0.080 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 113 IRB 6700 - 300/2.70 -0.09 IRB 6700 - 270/2.70 LID -0.09 IRB 6700 - 245/3.00 -0.09 IRB 6700 - 220/3.00 LID -0.09 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 114 Remove the cable package. Make the load identification. Refit the cable package. Add the DressPack load manually. Procedures Step 1 - Arm load data on page 114. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 115: Dresspack Floor
(article number at Phoenix Contact) xx2200001262 Standard toolkit 3HAC17290-7 The contents are defined in section Toolkits, DressPack on page 201. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 116 10x the cable or hose diameter. Make sure all cable straps are tight enough to prevent the cable package from moving in any undesired way. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 117 205 chapter. or the stationary/pedestal gun (depending on if it is variant Se or HSe). Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 118 If used, connect the resolver cable to the See circuit diagram and the Spare parts robot base and to the stationary/pedestal on page 205 chapter. gun. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 119: Inspection, Dresspack Floor
SAC BIT M12-D15 and torque screwdriver TSD 04 SAC with preset torque of 0.4 Nm. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 120: Water & Air Unit
Parameter Value Water operating pressure Max. 0.6 MPa / 87 PSI Air operating pressure Max. 1.0 MPa / 145 PSI Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 121 • water pressure supply • air pressure supply to the robot, before entering the robot working area. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 122 Fit the water and air unit to the brackets with its attachment screws (Fastite). xx1300002325 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 123 Depending on option selected: • Second water return Note! Only the position of this connection is shown in the figure! • Regulated air Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 124 (A). CAUTION Do not tighten the brass couplings for water and air with excessive force. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 125 Parts: • H: Bulkhead fitting • I: Outer part of bulkhead fitting Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 126 If second water return or regulated air is with Proc 4 on the robot. used. Secure all connectors. See Tightening torques in section Screw joints on page 197. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 127: Return Water Flow Control
The red adjusting knob is placed on the scale of the Flow control valve to the required on the back of the Water and Air set flow. unit. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 128: Return Water Flow Switch Setting
• Process Signals window Refit the grommet on the flow switch. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 129 Put back the red adjusting knob on the back This level shall be higher than the alarm of the Water and Air unit. level. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 130: Setting Of Air Pressure Switch (Only Applicable To Type S)
All settings are completed. Zero Clear Func- Press UP and DOWN buttons simultaneously tion for about 2 seconds, under atmospheric pres- sure. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 131 Pre-set values Parameter Pre-set value Unit specification Hysteresis mode Normally open Response time 24 ms High pressure P_1 0.5 MPa Low pressure P_2 0.05 MPa Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 132: Setting Of Electrical Proportional Valve (Option)
UP and DOWN keys. to 10 VDC input signal. When finished press the SET key. P_1 is indicated on LED. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 133 24 V, has to be set manually. This is most easily done by simulating input gx_air_ok. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 134: Test Run After Installation, Maintenance, Or Repair
Verify the application in the operating mode manual reduced speed. Collision risks CAUTION When programming the movements of the robot, always identify potential collision risks before initiating motion. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 135: Maintenance
The maintenance must be done by qualified personnel in accordance with the safety requirements set forth in the applicable national and regional standards and regulations. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 136: Maintenance Schedule And Component Life
A daily visual check of the DressPack is highly recommended, which is normally performed by robot production personnel. It is essential that the person performing the visual check have basic training in ABB DressPack. Wear parts Wear parts should be replaced before considerable damage occurs to the process cable package.
Page 137 3 Maintenance 3.2.1 Maintenance schedule Continued Interval Action Every third month Inspection After changing movement pattern Inspection Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 138: Inspection Activities Dresspack
Re-adjust the assembly after installation. other structure. Especially check any cable/hose package at the robot wrist. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 139 Check all cable retainers, to make sure the cables/hoses are securely locked in the cable retainers. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 140: Preventive Inspection, Dresspack Upper Arm
3.3.2 Preventive inspection, DressPack upper arm Location of DressPack upper The figure shows the cable package IRBDP MH3 UE. xx1300002307 Insert Bracket right Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 141 Make sure that all bolts are fastened. Recommended standard tightening torques are specified in section Screw joints on page 197. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 142 • Installation chapter (non-standard for tightness. tightening torques) or • standard tightening torque table (standard tightening torques). Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 143 Make sure all cables and hoses move smoothly together during operation and that no part of the cable package moves in a different pattern. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 144: Preventive Inspection Of Water And Air Unit
Check that the Water and air unit is not Clean if required as detailed in section contaminated. Cleaning, Water and air unit on page 147. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 145 Close the hand operated ball valve for water outlet. While the system is under pressure, check Retighten if necessary! if there are any leaks. Reset the system. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 146: Cleaning Activities
If the harness is not cleaned sufficiently, breakage of the protective hose may result. Clean the slide sleeves of any sort of con- tamination. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 147: Cleaning, Water And Air Unit
Note Peridically inspect the resin bowl for cracks or If found, replace the bowl with a other deterioration. new one. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 148 Replace if the filter element is broken. Replacement of the air filter is de- tailed in section Replacement of Air filter element on page 191. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 149: Repair
Repair activities not described in this chapter must only be carried out by ABB. Report replaced units Note When replacing a part on the DressPack IRB 6700, report to your local ABB the serial number, the article number, and the revision of both the replaced unit and the replacement unit.
Page 150: Dresspack Cable Package
Drill an 8.4 mm mm hole in the customer plate according to the figure. Customer connection plate at the upper arm housing 8.40 xx1900001269 Customer connection plate at the base xx1900001268 Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 151: Replacing The Cable Package Irbdp Mh3 Ue
Spare part number Note Cable package IRBDP MH3 Spare part number is spe- cified in: • Spare parts on page 205. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 152 They must be handled with care, especially the connectors, in order to avoid damaging them. Open the velcro strap on the bracket right. xx1400000097 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 154 Use this procedure to refit the cable package IRBDP MH3 UE. Action Note How to fit the cable package IRBDP MH3 UE, see section Fitting the cable package IRBDP MH3 UI on page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 155: Replacing The Cable Package Irbdp Mh3 Li
4.2.3 Replacing the cable package IRBDP MH3 LI Location The cable package IRBDP MH3 LI, is located as shown in the figure. xx1400000075 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 156 The cable package is sensitive to mechanical damage. They must be handled with care, espe- cially the connectors, in order to avoid dam- aging them. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 157 A2F (2 pcs) B R1.CP/CS connector Remove the R1.CP/CS connector. xx1400001149 Disconnect the rest of the connectors from the customer plate. xx1400000081 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 158 2 Signal cables xx1400000088 Unscrew the attachment screws that holds the rubber clamp with bracket on the lower bracket. xx1400000083 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 159 Unscrew the attachment screws that holds the rubber clamps with bracket on top of the arm housing. and on the connection plate. xx1400000085 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 160 Use this procedure to refit the cable package IRBDP MH6 LI. Action Note How to fit the cable package IRBDP MH6 LI, see section Fitting the cable package IRBDP MH6 LI on page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 161: Replacing The Cable Package Irbdp Sw6 Le (Lean Id)
Required tools and equipment Equipment, etc. Article number Note Standard toolkit Content is defined in section Standard toolkit on page 201. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 162 Remove the rear cover. xx1400000197 Disconnect connectors at the base. xx1400000212 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 163 Unscrew the attachment screws of the cable bracket. xx1400000193 Attachment screws: M6x40 quality 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 164 IRBDP SW6 LE. The connec- tion plate is part of IRBDP SW6 LE. xx1400000214 Unscrew the attachment screws that holds the connection plate. xx1400000194 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 165 Remove the housing upper part of the ball joint housing on top of the upper arm. xx1200000055 Attachment screws: M6x40 quality 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 166 Action Note How to fit the cable package IRBDP SW6 LE, see section Fitting the cable package IRBDP SW6 LE (Lean ID) on page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 167: Replacing The Cable Packages Irbdp Mh6 Ui And Irbdp Sw6 Ui (Lean Id)
See refer- references to the tools re- ences to these procedures in quired. the step-by-step instructions below. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 168 Remove the housing, upper part, of the ball joint housing on the wrist cover. xx1400000215 Attachment screws: M6x40 quality 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 169 Remove the upper end of the cable harness from the open ball joint housings and put it on the floor. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 170 Remove the cable strain relief from the weld connector. xx1200000058 Attachment screws: M5x25 quality 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 172 UI and IRBDP SW6 UI, is described in section Fitting the cable packages IRBDP MH6 UI and IRBDP SW6 UI (Lean ID) on page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 173: Replacing The Protection Hose Irbdp Sw6 Ui And Irbdp Mh6 Ui
Consumables Equipment, etc. Art. no. Note Cable grease 3HAC14807-1 Optitemp RB 1 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 174 Let the cable package stay fitted in the ball joint housing on the upper arm tube during this procedure. Action Note Remove the hose clamp securing the cable and hose retainer. xx1200000159 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 175 1 Cables with the smallets connectors 2 Hoses 3 Cables with the biggest connectors. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 176 Open the ball joint housing at the upper arm tube. xx1400000206 Remove the clamp jaw. xx1400000347 Open the hose clamps securing the cable and hose retainer. xx1400000348 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 177 Put some cable grease on cables and hoses on the area where they run through the protection hose and hose reinforcement funnel. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 178 Secure the cable and hose retainer with the hose clamp. xx1400000348 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 179 Lift the cable package up and put the clamp jaw in the ball joint housing. xx1400000352 Fit the upper part of the ball joint housing. xx1400000206 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 180 Fit the other half and secure the hose rein- forcement funnel with the hose clamps. xx1400000351 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 181 This is an example showing the Paracom cable harness. If in doubt check the posi- tions on a cable and hose retainer that still is fitted. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 182 Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 134. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 183: Water & Air Unit
Standard toolkit, DressPack 3HAC17290-7 The contents are defined in section Toolkits, DressPack on page 201. Circuit diagram 3HAC026208-001 Dresspack for spotwelding Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 184 Unscrew the four attachment screws holding the air supply circuit and remove it. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 185 Turn on the hand operated air valve on the air sup- The hoses at the robot will be ply circuit. compressed. See if there are any leakages. Tighten if there is leakage. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 186: Replacement Of Water-In Circuit
Standard toolkit, DressPack 3HAC17290-7 The contents are defined in section Toolkits, DressPack on page 201. Circuit diagram 3HAC026208-001 Dresspack for spotwelding Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 187 Connect the hose of the workshop water supply to the Water-in circuit. Turn on the water supply to the Water and Air unit. Check for leakages. Tighten if there are any leaks. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 188: Replacement Of Water-Return Circuit
Turn off the water supply to the Water and Air unit. Turn off the shop water drain from the Water and Air unit. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 189 Always apply Molykote P1900 to stainless steel couplings and ap- ply if needed for couplings of mixed metals or brass. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 190 Wait a couple of minutes and check for leakage. Tighten if there is any leakage. Turn on the shop water drain. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 191: Replacement Of Air Filter Element
Fit the new filter element by inserting it to the de- flector concave. Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 192 Check that the lock button has the assembly 45° (right or left) until the lock button tossed up! is tossed up to fit the bowl assembly. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 193: Decommissioning
5 Decommissioning 5.1 Environmental information Introduction ABB robots contain components in different materials. During decommissioning, all materials should be dismantled, recycled, or reused responsibly, according to the relevant laws and industrial standards. Robots or parts that can be reused or upcycled helps to reduce the usage of natural resources.
Page 194 Spills can form a film on water surfaces causing damage to organisms. Oxygen transfer could also be impaired. • Spillage can penetrate the soil causing ground water contamination. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 195: Reference Information
6.1 Introduction 6 Reference information 6.1 Introduction General This chapter includes general information, complementing the more specific information in the different procedures in the manual. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 196: Unit Conversion
2.21 lb. Weight 0.035 ounces Pressure 1 bar 100 kPa 14.5 psi Force 0.225 lbf Moment 1 Nm 0.738 lbf-ft Volume 0.264 US gal Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 197: Screw Joints
6.3 Screw joints 6.3 Screw joints General This section describes how to tighten the various types of screw joints on ABB robots. The instructions and torque values are valid for screw joints comprised of metallic materials and do not apply to soft or brittle materials.
Page 198 Tightening torque (Nm) Tightening torque (Nm) Tightening torque (Nm) Class 8.8, oil-lubricated Class 10.9, oil-lubric- Class 12.9, oil-lubric- ated ated Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 199 Nm - Max. Mixed The lower tightening torque of the two materials. Brass only Brass only Brass only Brass only Stainless steel only Brass only Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 200: Weight Specifications
All components exceeding 22 kg (50 lbs) are highlighted in this way. To avoid injury, ABB recommends the use of a lifting accessory when handling components with a weight exceeding 22 kg. A wide range of lifting accessories and devices are available for each manipulator model.
Page 201: Toolkits, Dresspack
(HAN EE) 0999 000 0059 Insertion tool for pins and sockets Art. no. from Harting (HAN DD and HAN Stripping pliers Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 202 (bit) SAC BIT M12-D15 (article number at The screwdriver has a Phoenix Contact) preset torque of 0.4 Used to tighten M12 Ethernet connectors. xx2200001262 Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 203: Lifting Accessories And Lifting Instructions
The instructions delivered with the lifting accessories should be stored for later reference. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 204 This page is intentionally left blank...
Page 205: Spare Parts
Installation, Maintenance and Repair chapters. The robot system itself, consisting of robot and controller cabinet, is described in its own technical documents. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 206: Dresspack Cable Package Irbdp Mh6 Li
270/2.70 220/3.00 3HAC073344-001 Paracom 3HAC073345-001 Parabus Com 3HAC073346-001 Paramulti No velcro strap included in spare part delivery. Reuse velcro strap from old cable package. Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 207: Dresspack Cable Package Irbdp Mh3 Ui
200/2.80 155/3.05 145/3.20 175/2.60 140/2.85 270/2.70 220/3.00 3HAC046861-001 Paracom 3HAC046861-002 Paracom Long 3HAC046862-001 Parabus Com 3HAC046862-002 Parabus Com Long 3HAC071386-001 Paramulti 3HAC071386-002 Paramulti Long Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 208: Dresspack Cable Package Irbdp Sw6 Le
175/2.60 140/2.85 270/2.70 220/3.00 3HAC046476-001 Paracom 3HAC046476-002 Paracom Servo Gun 3HAC046477-001 Parabus Com 3HAC046477-002 Parabus Com Servo Gun 3HAC071387-001 Paramulti 3HAC071387-002 Paramulti Servo Gun Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 209: Dresspack Cable Package Irbdp Mh6 Ui
200/2.80 155/3.05 145/3.20 175/2.60 140/2.85 270/2.70 220/3.00 3HAC046550-001 Paracom 3HAC046550-002 Paracom Long 3HAC046551-001 Paracom Com 3HAC046551-002 Paracom Bus Long 3HAC071288-001 Paramulti 3HAC071288-002 Paramulti Long Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 210: Dresspack Cable Package Irbdp Sw6 Ui
Parabus Com Servo Gun 3HAC046483-004 Parabus Com Servo Gun Long 3HAC071287-001 Paramulti 3HAC071287-002 Paramulti Long 3HAC071287-003 Paramulti Servo Gun 3HAC071287-004 Paramulti Servo Gun Long Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 211: Sub Cables
FB axes 3-6 3HAC035762-001 FB axes 3-6 Long 3HAC046533-001 CBUS axes 3-6 3HAC035765-001 CBUS axes 3-6 Long 3HAC034204-001 Ethernet Upper arm 3HAC034204-002 Ethernet Upper arm, long Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 212: Wear Parts
3HAC042483-001 Order 2 pcs to get both parts. Clamp insert xx1400001400 3HAC14290-1 Delivered complete (both parts). Middle jaw xx1400001399 Continues on next page Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 213 7 Spare parts 7.8 Wear parts Continued Spare part number Illustration Note 3HAC035251-001 Cable & hose retainer 60 xx1400001398 Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 214: Connection Kits
CP/CS Proc 1 on base 3HAC16667-1 Weld, Proc axis 6 3HAC043502-001 CP/CS/CBUS Ethernet, Proc axis 3 3HAC048464-001 CP/CS/CBUS Ethernet, Proc axis 6 3HAC043503-001 7th axis on base 3HAC023441-001 Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 215: 7Th Axis To Base
The robot system itself, consisting of robot and controller cabinet, is detailed in its own technical documents. Spare parts Spare part Spare part number Note 7th axis, serial cable 3HAC023278-001 Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 216: Dresspack Floor
Process cable to stat gun 3HAC025117-002 15 m Process cable to stat gun 3HAC025117-003 22 m Process cable to stat gun 3HAC025117-006 30 m Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 217: Customer Signal/Power
30 m Parallel Harness - Profinet 3HAC031924-001 Harness - Profinet 3HAC031924-002 15 m Harness - Profinet 3HAC031924-003 22 m Harness - Profinet 3HAC031924-004 30 m Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 218: Water And Air Unit
Air hose if E/P valve 3HAC16845-4 Black Hose water and air unit (3 pcs) 3HAC16845-1 Orange Hose water and air unit (3 pcs) 3HAC16845-5 Black Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 219: Circuit Diagrams
Circuit diagram - DressPack 8700 3HAC053524-002 Circuit diagram - DressPack for spotwelding 3HAC026208-001 SWC IRC5 M2004 Circuit diagram - DressPack SWC IRC5 3HAC044736-001 Design 2014 PROFINET Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 220 This page is intentionally left blank...
Page 221: Index
30 troubleshooting safety, 33 magnesium disposal, 193 upcycling, 193 users national regulations, 27 requirements, 18 neodymium disposal, 193 validity and responsibility, 17 nodular iron Product manual - DressPack IRB 6700 3HAC044270-001 Revision: P © Copyright 2014-2023 ABB. All rights reserved.
Page 224 SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics & Discrete Automation 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2014-2023 ABB. All rights reserved. Specifications subject to change without notice.

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