Suzuki SX4 Service Manual page 527

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14) Using a hammer and brass bar (1), drive out front
bearing outer race (2).
2
15) Using a hammer and brass bar (1), drive out rear
bearing outer race (2).
1
Reassembly
Judging from faulty conditions noted before disassembly
and what is found through visual check of bearing and
gear tooth etc. after disassembly, prepare replacing
parts and proceed to reassembly according to
procedures as described in the following.
CAUTION
!
• Bevel gear and pinion must be replaced as
a set when either replacement becomes
necessary.
• When replacing taper roller bearing,
replace as inner race & outer race
assembly.
1
I5RW0A320038-01
2
I5RW0A320039-01
1) Press-fit bevel pinion bearing outer races to
differential carrier (1) by using special tools and
hydraulic press as shown in the figure.
Special tool
(A): 09913–85210
(B): 09913–75510
(A)
2) After applying differential oil to differential gears (4),
pinions (5), pinion shaft (3), side washers (1), spring
washers (7) and pinion washers (2), install them in
differential case (6).
For correct installing direction of side washers and
spring washers, refer to figure.
NOTE
Used left and right differential side washers
are not interchangeable.
4
5
3
2
3) Check pinion gear (1) for smooth rotation.
Differential:
3B-38
(B)
1
I5RW0A320040-02
6
1
7
I5RW0A320041-01
I3RH01322031-01

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