Transfer Assembly Disassembly And Reassembly - Suzuki SX4 Service Manual

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3C-5 Transfer:
9. Pump seal
10. Pinion shaft front taper roller bearing
11. Bevel pinion
12. Bevel gear
13. Reduction driven gear
14. Intermediate shaft bearing
Transfer Assembly Disassembly and
Reassembly
Disassembly
NOTE
It is possible to disassemble transfer
assembly without removing intermediate
shaft with Step 1) to 4) performed if not
necessary.
1) Remove right case oil seal No.1 (1) from transfer
right case using special tool.
Special tool
: 09913–50121
2) Remove snap ring (2) by using snap ring pliers.
3) Remove intermediate shaft (4) with intermediate
shaft bearing (3) from transfer assembly.
4) Remove intermediate shaft bearing (3) from
intermediate shaft (4) by using bearing puller and
hydraulic press.
4
5) Remove transfer output retainer assembly (1) and
shim (3) by removing retainer bolts (2).
6) Remove transfer case bolts (4).
7) Separate transfer right case (5) from transfer left
case (6) by using special tool.
Special tool
(A): 09912–34510
8) Remove reduction drive gear assembly (7) and
reduction driven gear assembly (9).
9) Remove shim (10) and bearing outer races (8).
NOTE
When it is difficult to remove bearing outer
races from cases, remove them with special
tool.
Special tool
(B): 09944–96011
23. Reduction drive gear right bearing
24. Intermediate shaft
25. Oil protect plate bolt
: Apply thread lock cement 99000-32110
to thread part.
26. Snap ring
27. Oil protect plate
28. Shim
S7RW0A3306005
Reassembly
3
2
1
I5RW0A330008-01
(A)
6
2
1
2
11. Dowel pin
1) Select appropriate shim as follows.
a) Measure distance "a" between taper roller
bearing outer races of reduction driven gear
assembly (1).
b) Measure depth "b" of left case (2) and "c" of right
case (3).
c) Obtain adjusting shim thickness by the following
equation.
Necessary
Depth
shim
=
+
"b"
thickness
2
"b"
"a"
: 55 N⋅m (5.5 kgf-m, 40.0 lb-ft)
: 21 N⋅m (2.1 kgf-m, 15.5 lb-ft)
: 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
: 9 N⋅m (0.9 kgf-m, 6.5 lb-ft)
: Do not reuse.
: Apply transfer oil.
7
8
10
5
8
9
10
11
3
4
(B)
I5RW0A330009-03
0.1 mm
Depth
Distanc
+
(0.004
"c"
e "a"
in.)
3
"c"
1
I5RW0A330010-01

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