3) Install new differential side oil seal to transaxle case
by using special tools.
Differential side oil seal installing depth
"a": 3.8 – 4.8 mm (0.15 – 0.19 in.)
4) Apply grease to oil seal lip.
"A": Grease 99000–25030 (SUZUKI Super
Automatic Transaxle Unit Inspection and
Dry and inspect them for pitting, burn flaking, significant
wear, glazing, cracking, charring and chips or metal
particles imbedded in lining.
If discs show any of the above conditions, replacement
• If disc lining is exfoliated or discolored,
replace all discs.
• Before assembling new discs, soak them
in A/T fluid for at least two hours.
Brake separator plates and retaining plates
Dry plates and check for discoloration. If plate surface is
smooth and even color smear is indicated, plate should
be reused. If severe heat spot discoloration or surface
scuffing is indicated, plate must be replaced.
Brake return spring subassembly
Measure free length of each brake return springs.
Evidence of extreme heat or burning in the area of clutch
may have caused springs to take heat set and would
require their replacement.
Free length of 1st & reverse brake return spring
"a": 21.71 mm (0.855 in.)
Free length of 2nd brake return spring subassembly
"a": 15.85 mm (0.624 in.)
• Do not apply excessive force when
measuring spring free length.
• Perform measurement at several points.