Steering Rack Plunger Removal And Installation - Suzuki SX4 Service Manual
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Also See for SX4:
- Owner's manual (47 pages) ,
- Owner's manual (278 pages) ,
- Owner's manual (18 pages)
Table of Contents
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6C-40 Power Assisted Steering System:
5) Clamp boot with clip and wire. Wire should be new
and should go around the boot twice.
Pull its both ends together by screwdriver or such
and make sure that the wire won't be crossed. Then
twist the ends 4 – 5 times, the twisted ends should
be bent in the circumferential direction.
NOTE
After clamping, make sure that the boot
installation part is fixed.
If the boot turns easily by hand, tighten with
higher torque to fix it firmly.
6) Install tie-rod end lock nut and tie-rod end to tie-rod.
Position lock nut to marking (1) made in removal.
NOTE
When tie-rod was replaced, measure length
"a" on removed tie-rod and use it on new
replacement tie-rod so as to position lock nut
properly.
7) Tighten tie-rod end lock nut to specified torque.
Tightening torque
Tie-rod end lock nut (a): 45 N·m (4.5 kgf-m, 32.5
lb-ft)
8) Install member bracket (1), and then install earth
cable (2) as shown in figure.
Angle "a"
: Within 20°
Tightening torque
Earth cable bolt (a): 4.0 N·m (0.4 kgf-m, 2.8 lb-ft)
IYSQ01630035-01
Steering Rack Plunger Removal and Installation
Removal
1) Loosen lock nut (1) with holding damper screw (2).
2) Remove lock nut (1), rack damper screw (2), rack
plunger spring (3), washer (5), spring washers (6),
O-ring (7) and rack plunger (4).
I3RM0A630052-01
(a)
(a)
2
1
I8RW01631004-01
"a"
I6RW0C630011-01
S7RW0A6306009
I5RW0A630024-02
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Troubleshooting
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Questions and answers
Adjust throttle motor
The idle speed on a Suzuki SX4 should be controlled by the Idle Air Control Valve (IACV) rather than adjusting the idle screw on the throttle body, as the screw is factory set. Before using compressed air in the idle-air-bypass passages, the IACV should be removed to prevent damage to its delicate mechanism. If there is an issue with idle speed, checking the IACV function and referring to the SX4 service manual is recommended.
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I have an issue of crank but not starting When I scan it brought this codeU0100 Which means no communication thou crank sensor wire was cut off but it was fix back What could be wrong and what could be the solution,
increasing revs when changing gears
The Suzuki SX4 may have increasing revs when changing gears due to its drive-by-wire system and the difference in final drive ratios between the manual (4.41) and automatic (2.81) transmissions. This difference causes high cruising RPMs in the manual version and sluggishness in the automatic. Additionally, if the revs climb while going uphill, it may be due to the transmission downshifting or kicking out of overdrive. Other possible causes include low transmission fluid, abuse, or a faulty transmission design.
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