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Direct Clutch Assembly Components; Direct Clutch Assembly Preliminary Check - Suzuki SX4 Service Manual

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Direct Clutch Assembly Components

1. Input shaft front thrust bearing
2. Input shaft seal ring
3. Input shaft subassembly
4. Inner O-ring
5. Direct clutch piston

Direct Clutch Assembly Preliminary Check

Install direct clutch assembly (1) to oil pump assembly
(2) blow in air (400 – 800 kPa, 4 – 8 kg/cm
psi) through oil hole (3) of oil pump assembly with
special tool attached on upper surface of direct clutch
piston, and measure piston stroke of direct clutch.
If piston stroke exceeds specified value, disassemble,
inspect and replace inner parts.
Special tool
(A): 09900–20607
(B): 09900–20701
Direct clutch piston stroke
0.4 – 0.7 mm (0.016 – 0.027 in.)
6. Outer O-ring
7. Direct clutch return spring subassembly
8. Shaft snap ring
9. Direct clutch separator plate
10. Direct clutch disc
S7RW0A5106038
2
, 57 – 113
Automatic Transmission/Transaxle:
11. Direct clutch retaining plate
12. Plate snap ring
: Apply automatic transaxle fluid.
: Do not reuse.
5A-121
S7RW0A5106037
I2RH0B510160-01
I2RH0B510161-01

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