Suzuki SX4 Service Manual page 702

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5A-2 Automatic Transmission/Transaxle:
CAUTION
!
• Keep component parts in group for each
subassembly and avoid mixing them up.
• Clean all parts with cleaning solvent
thoroughly and air dry them.
• Use kerosene or automatic transaxle fluid
as cleaning solvent.
• Do not use wiping cloths or rags to clean
or dry parts.
• All oil passages should be blown out and
checked to make sure that they are not
obstructed.
• Keep face and eyes away from solvent
spray while air blowing parts.
• Check mating surface for irregularities and
remove them, if any, and clean it again.
• Soak new clutch discs and brake discs in
transaxle fluid for at least 2 hours before
assembly.
• Replace all gaskets and O-ring with new
ones.
• Apply automatic transaxle fluid to all O-
rings.
• When installing seal ring, be careful so that
it is not expanded excessively, extruded or
caught.
• Replace oil seals that are removed and
apply grease to their lips.
• Before installing, be sure to apply
automatic transaxle fluid to sliding, rolling
and thrusting surface of all component
part. Also after installation, make sure to
check each part for proper operation.
• Always use torque wrench when
tightening bolts.
• A new discs should be soaked in ATF at least 2 hours
before use.
Part Inspection and Correction Table
Part
Inspect for
Casted part,
Small flaw, burr
machined part
Deep or grooved
flaw
Clogged fluid
passage
Flaw on installing
surface, residual
gasket
Crack
Bearing
Unsmooth rotation Replace.
Streak, pitting, flaw,
crack
Bushing, thrust
Flaw, burr, wear,
washer
burning
Oil seal, gasket Flawed or
hardened seal ring
Worn seal ring on
its periphery or side
Piston seal ring, oil
seal, gasket, etc.
Gear
Flaw, burr
Worn gear tooth
Splined part
Burr, flaw, torsion
Snap ring
Wear, flaw,
distortion
No interference
Thread
Burr
Damage
Spring
Settling, sign of
burning
Friction plate
Wear, burning,
distortion,
damaged claw
Separator
Wear, burning,
plate, retaining
distortion,
plate
damaged claw
Sealing
Flaw, rough
surface (where
surface, stepped
lip contacts)
wear, foreign
material
Correction
Remove with oil
stone.
Replace part.
Clean with air or
wire.
Remove with oil
stone or replace
part.
Replace part.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Correct with oil
stone or replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.

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