Suzuki SX4 Service Manual page 892

5B-26 Manual Transmission/Transaxle:
Reassembly
1) If oil gutter has been removed, install it with bolt to
which thread lock cement has been applied.
"A": Thread lock cement 99000–32110 (Thread
Lock Cement Super 1322)
Tightening torque
Oil gutter bolt (a): 10 N·m (1.0 kgf-m, 7.5 lb-ft)
2) Select differential side shim as follows.
a) Keep pushing outer race (4) with the power of 35
N (3.5 kgf) and turn differential case 10 times or
more.
b) Measure distance "a" of differential assembly (1).
c) Measure depth "b" of left case (2) and "c" of right
case (3).
d) Calculate the clearance of "d" by the following
expressions.
Clearance of "d" = Depth "b" + Depth "c" – Distance "a"
[A]: Press 35 N (3.5 kgf)
3) Select shim closest to clearance "d" from among the
following available sizes.
Available shim thickness
Clearance "d"
0.800 – 0.839 mm
(0.0315 – 0.0330 in.)
0.840 – 0.879 mm
(0.0331 – 0.0345 in.)
0.880 – 0.919 mm
(0.0346 – 0.0362 in.)
0.920 – 0.959 mm
(0.0362 – 0.0378 in.)
0.960 – 0.999 mm
(0.0378 – 0.0393 in.)
1.000 – 1.039 mm
(0.0394 – 0.0409 in.)
1.040 – 1.079 mm
(0.0409 – 0.0425 in.)
1.080 – 1.119 mm
I2RH01520043-01
(0.0425 – 0.0441 in.)
1.120 – 1.159 mm
(0.0441 – 0.0456 in.)
1.160 – 1.199 mm
(0.0457 – 0.0472 in.)
1.200 – 1.239 mm
(0.0472 – 0.0488 in.)
1.240 – 1.279 mm
(0.0488 – 0.0504 in.)
1.280 – 1.319 mm
(0.0504 – 0.0519 in.)
1.320 – 1.359 mm
(0.0520 – 0.0535 in.)
1.360 – 1.399 mm
(0.0535 – 0.0551 in.)
1.400 – 1.439 mm
(0.0551 – 0.0567 in.)
1.440 – 1.479 mm
(0.0567 – 0.0582 in.)
1.480 – 1.529 mm
(0.0583 – 0.0602 in.)
4) Put shim and then install differential side bearing
outer race using special tools.
I7RW01520013-01
Select shim
1.00 mm (0.0394 in.)
1.04 mm (0.0409 in.)
1.08 mm (0.0425 in.)
1.12 mm (0.0441 in.)
1.16 mm (0.0457 in.)
1.20 mm (0.0472 in.)
1.24 mm (0.0488 in.)
1.28 mm (0.0504 in.)
1.32 mm (0.0520 in.)
1.36 mm (0.0535 in.)
1.40 mm (0.0551 in.)
1.44 mm (0.0567 in.)
1.48 mm (0.0583 in.)
1.52 mm (0.0598 in.)
1.56 mm (0.0614 in.)
1.60 mm (0.0630 in.)
1.64 mm (0.0646 in.)
1.68 mm (0.0661 in.)