Intake Manifold Removal And Installation - Suzuki SX4 Service Manual

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Intake Manifold Removal and Installation

Removal
1) Remove throttle body referring to "Electric Throttle
Body Assembly Removal and Installation".
2) Disconnect MAP sensor connector (1).
3) Disconnect the following hoses:
• Brake booster hose (2) from cylinder head cover
• PCV hose (3) from PCV valve
4) Remove EGR pipe bolt (4) from EGR valve.
4
5) Remove intake manifold (1) and EGR pipe (2) from
cylinder head, and then remove its gasket and O-
ring.
2
S7RW0A1406010
3
1
2
I5RW0A140007-02
1
I3RM0A140018-01
Installation
Reverse removal procedure for installation noting the
following.
• Use new gasket and O-ring.
• Tighten EVAP canister purge valve bracket bolt to
specified torque.
Tightening torque
EVAP canister purge valve bracket bolt: 5 N·m (
0.5 kgf-m, 4.0 lb-ft)
• Install intake manifold bolt (2) and nut (1) as shown in
figure.
2
• Check to ensure that all removed parts are back in
place.
Reinstall any necessary parts which have not been
reinstalled.
• Refill cooling system referring to "Cooling System
Flush and Refill in Section 1F".
• Upon completion of installation, turn ignition switch
ON but engine OFF and check for fuel leaks.
• Finally, start engine and check for engine coolant
leaks.
Engine Mechanical:
1
2
I4RS0A140005-01
1D-15

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