Suzuki SX4 Service Manual page 529

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8) To engage drive bevel pinion and gear correctly, it is pre-required to install drive bevel pinion to differential carrier
properly by using adjusting shim as described on the followings. Shown below is relative positions of drive bevel
pinion, differential carrier and mounting dummy.
Special tool
(A): 09922–76120
(B): 09922–76250
(C): 09922–76140
(D): 09922–76420
(E): 09922–76330
(F): 09922–76150
(G): 09922–76340
(H): 09922–76530
(H)
(C)
(D)
(E)
(G)
(F)
1. Front bearing
2. Differential carrier
3. Rear bearing
4. Spacer
5. Drive bevel pinion
6. Drive bevel gear
(B)
"b"
"c"
"a"
"a": Pinion dummy height + Attachment height 49 mm/1.929 in.
"b": Axle dummy radius 31 mm/1.220 in.
"a" + "b": Mounting dummy size 80 mm/3.149 in.
"c": Measured dimension
"d": Drive bevel pinion mounting distance 80 mm/3.149 in.
"e": Shim size for mounting distance adjustment ("e" = "c")
(A)
"d"
"e"
3
2
1
Differential:
3B-40
6
5
4
I5RW0A320046-03

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