Repair Instructions - Suzuki SX4 Service Manual

Steering Gear Case Assembly Components
NOTE
The figure shows left-hand steering vehicle. For right-hand steering vehicle the figure is symmetrical.
18
17
8
22
(b)
1. Steering gear case
2. Tie-rod lock washer
3. Tie-rod
4. Wire
5. Boot
6. Rack boot clip
7. Tie-rod end lock nut
8. Tie-rod end

Repair Instructions

(e)
19
20
16
(d)
1207F
14
15
5
6
7 (f)
10
11
9
(b)
23
11. Clip
12. Steering gear case mounting bolt
: Refer to "Steering Gear Case Assembly Removal and
Installation".
13. Steering gear case grommet
14. Member bracket
15. Steering rack plunger
16. Steering rack plunger spring
17. Steering rack damper screw
: Apply sealant 99000-31250 to all around thread part of rack
damper screw.
18. Steering rack damper lock nut
Power Assisted Steering System:
4
13
3
(a)
21
1
3
(a)
2
4
8
(f)
7
6
5
11 22
9
2
12
(c)
12
(c)
12
(c)
21. O-ring
22. Tie-rod end nut
(castle nut)
23: Cotter pin
: 75 N⋅m (7.5 kgf-m, 54.5 lb-ft)
: 45 N⋅m (4.5 kgf-m, 32.5 lb-ft)
: Refer to "Tie-Rod End Removal and
Installation".
: 70 N⋅m (7.0 kgf-m, 51.0 lb-ft)
: Refer to "Steering Rack Plunger Removal and
Installation".
: 60 N⋅m (6.0 kgf-m, 43.5 lb-ft)
6C-35
S7RW0A6306001
10
(b)
23
(b)
I7RW0A630004-01