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Suzuki SX4 Service Manual page 845

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Countershaft bearing preload
1) After applying A/T fluid to countershaft assembly (1)
and differential assembly (2), fit them.
2) Install torque converter housing to transaxle case,
then tighten bolts to specified torque.
Tightening torque
Torque converter housing bolt: 33 N·m (3.3 kgf-
m, 24.0 lb-ft)
3) Measure bearing preload (b) by using special tool.
Special tool
(A): 09928–06050
Countershaft bearing
preload
Countershaft bearing preload (b) measured as
starting torque
In the case of new bearing: 0.33 – 0.76 N⋅m (3.3 –
7.6 kg-cm, 0.24 – 0.55 lb-ft)
In the case of reused bearing: 0.17 – 0.38 N⋅m
(1.7 – 3.8 kg-cm, 0.12 – 0.28 lb-ft)
I2RH0B510257-01
(b) – Differential side bearing
=
preload (a)
I3RM0B510067-01
Automatic Transmission/Transaxle:
4) If bearing preload is out of specification, select shim
with suitable thickness from among the list below
and replace it. Then adjust countershaft bearing
preload within specification.
Available shim thickness
Thickness
1.70 (0.066 in.)
1.75 (0.068 in.)
1.80 (0.070 in.)
1.85 (0.072 in.)
1.90 (0.074 in.)
1.93 (0.075 in.)
1.96 (0.077 in.)
1.99 (0.078 in.)
2.02 (0.079 in.)
2.05 (0.080 in.)
2.08 (0.081 in.)
2.11 (0.083 in.)
2.14 (0.084 in.)
2.17 (0.085 in.)
2.20 (0.086 in.)
2.25 (0.088 in.)
2.30 (0.090 in.)
2.35 (0.092 in.)
2.40 (0.094 in.)
2.45 (0.096 in.)
2.50 (0.098 in.)
2.55 (0.100 in.)
2.60 (0.102 in.)
2.65 (0.104 in.)
2.70 (0.106 in.)
5) Remove differential assembly and countershaft
assembly.
5A-145
Identification mark
1
2
3
4
5
6
7
A
B
C
D
E
F
G
H
K
L
M
N
P
Q
R
S
U
W

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