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Suzuki SX4 Service Manual page 884

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5B-18 Manual Transmission/Transaxle:
Reassembly
1) Install countershaft 5th gear (1) to countershaft
facing machined boss "A" inward.
A: Machined boss (Inside)
B: No machining (Outside)
2) Apply transaxle oil to needle bearing, and install it to
input shaft.
3) Install input shaft 5th gear (1) to input shaft.
4) Install special tool in order to stop shaft rotation.
Special tool
(A): 09927–76060
5) Tighten new countershaft nut (2) to specified torque,
and caulk nut securely.
Tightening torque
Countershaft nut (a): 100 N·m (10.0 kgf-m, 75.0
lb-ft)
1
6) Assemble 5th speed synchronizer sleeve (1), hub
(2), 5th speed synchronizer levers (3) and
synchronizer ring (4) as follows.
I2RH01520088-01
(A)
2, (a)
I4RH01520047-01
I4RH01520054-01
a) Install hub (1) to 5th speed synchronizer sleeve
(2) in specified direction as shown in figure.
A
A: Chamfered side
B: Long boss
b) Fit 5th speed synchronizer levers (1) to hub (2) in
specified position as shown in figure.
NOTE
Align protrusion "A" of 5th speed
synchronizer levers (1) with groove of hub
(2).
A
1
c) Install synchronizer ring (1) to hub (2) in
specified direction as shown in figure.
B
1
2
I4RH01520048-01
A
2
I4RH01520049-01
1
2
I4RH01520055-01

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