User Manuals: Suzuki Swift Sport 2004 Compact Hatchback

Manuals and User Guides for Suzuki Swift Sport 2004 Compact Hatchback. We have 1 Suzuki Swift Sport 2004 Compact Hatchback manual available for free PDF download: Service & Repair Manual

Suzuki Swift Sport 2004 Service & Repair Manual (1496 pages)

(RS416)

Brand: Suzuki | Category: Automobile | Size: 56.99 MB

Precautions

5
Section 0 General Information

21
- General Information
  22
- Maintenance and Lubrication
  31
- Scheduled Maintenance
  31
- Air Cleaner Filter Replacement
  36
- Specifications
  
  43
  - Tightening Torque Specifications
    43
- Special Tools and Equipment
  
  43
  - Recommended Fluids and Lubricants
    43
  - Special Tool
    44
Section 1 Engine

45
Section 2 Suspension

429
- Precautions
  
  431
  - Precautions on Suspension
    431
- Suspension General Diagnosis
  
  432
- Diagnostic Information and Procedures
  
  432
  - Suspension, Wheels and Tires Symptom Diagnosis
    432
- General Description
  
  434
  - Front Suspension Construction
    434
  - Front Wheel Alignment Construction
    435
- Front Suspension
  
  434
- Repair Instructions
  
  435
- Rear Suspension
  
  455
- General Description
  
  455
  - Rear Suspension Construction
    455
- Repair Instructions
  
  456
- General Description
  
  468
  - Tires Description
    468
  - Wheels Description
    469
  - Irregular And/Or Premature Wear Description
    470
  - Wear Indicators Description
    470
  - Radial Tire Waddle Description
    471
  - Radial Tire Lead / Pull Description
    472
  - Balancing Wheels Description
    472
- Wheels and Tires
  
  468
- Precautions
  
  468
  - Precaution for Emergency Flat Tire Repair Kit
    468
- Repair Instructions
  
  473
  - Wheel Removal and Installation
    474
  - Tire Mounting and Dismounting
    475
  - Tire Repair
    475
  - Tire Repair for Emergency Repaired-Tire with Sealant
    475
- Specifications
  
  476
  - Tightening Torque Specifications
    476
  - Wheels and Tires Specifications
    476
Section 3 Driveline / Axle

477
- Precautions
  
  478
  - Precautions for Driveline / Axle
    478
- General Description
  
  479
  - Front Drive Shaft Construction
    479
- Component Location
  
  479
  - Front Drive Shaft Assembly Components Location
    479
- Drive Shaft / Axle
  
  479
- Diagnostic Information and Procedures
  
  480
  - Front Drive Shaft Symptom Diagnosis
    480
- Repair Instructions
  
  481
- Specifications
  
  493
  - Tightening Torque Specifications
    493
- Special Tools and Equipment
  
  493
  - Recommended Service Material
    493
  - Special Tool
    493
Section 4 Brakes

495
Section 5 Transmission / Transaxle

641
Section 6 Steering

867
- Precautions
  
  869
  - Precautions on Steering
    869
  - Precautions for Steering Diagnosis
    869
- Diagnostic Information and Procedures
  
  871
  - Steering Symptom Diagnosis
    871
- General Description
  
  872
  - Steering Wheel and Column Construction
    872
- Precautions
  
  872
  - Service Precautions of Steering Wheel and Column
    872
- Diagnostic Information and Procedures
  
  873
  - Checking Steering Column for Accident Damage
    873
- Repair Instructions
  
  874
- Specifications
  
  882
  - Tightening Torque Specifications
    882
- Special Tools and Equipment
  
  882
  - Special Tool
    882
- Precautions
  
  883
  - Steering System Note
    883
  - Precautions in Diagnosing Troubles
    883
- General Description
  
  884
- Schematic and Routing Diagram
  
  886
- Repair Instructions
  
  922
- Specifications
  
  930
  - Tightening Torque Specifications
    930
- Special Tools and Equipment
  
  931
  - Recommended Service Material
    931
  - Special Tool
    931
Section 7 Hvac

933
- Precautions
  
  936
  - Precautions on HVAC
    936
- General Description
  
  937
  - Heater and Ventilation Construction
    937
- Schematic and Routing Diagram
  
  938
  - Heater and Ventilation Wiring Circuit Diagram
    938
- Diagnostic Information and Procedures
  
  939
  - Heater and Ventilation Symptom Diagnosis
    939
- Repair Instructions
  
  940
- Precautions
  
  949
  - A/C System Caution
    949
  - Precautions on Servicing A/C System
    949
- Manual Type
  
  949
- General Description
  
  951
  - Refrigerant Type Identification
    951
  - Sub-Cool A/C System Description
    952
  - A/C Operation Description
    952
- Schematic and Routing Diagram
  
  953
  - Major Components of A/C System
    953
  - A/C System Wiring Diagram
    954
- Diagnostic Information and Procedures
  
  955
- Repair Instructions
  
  964
- Specifications
  
  980
  - Tightening Torque Specifications
    980
- Special Tools and Equipment
  
  981
  - Recommended Service Material
    981
  - Special Tool
    981
- Automatic Type
  
  982
- Precautions
  
  982
  - A/C System Caution
    982
  - Precautions in Diagnosing Trouble
    982
  - Precautions on Servicing A/C System
    982
- General Description
  
  982
- Schematic and Routing Diagram
  
  985
  - Major Components of A/C System
    985
  - A/C System Wiring Diagram
    986
- Diagnostic Information and Procedures
  
  987
- Repair Instructions
  
  1019
  - HVAC Unit Components
    1020
  - HVAC Unit Removal and Installation
    1021
  - Temperature Control Actuator Inspection
    1021
  - Temperature Control Actuator Removal and Installation
    1021
  - Air Flow Control Actuator Inspection
    1022
  - Air Flow Control Actuator Removal and Installation
    1022
  - Air Intake Control Actuator Inspection
    1023
  - Air Intake Control Actuator Removal and Installation
    1023
  - Actuator Linkage Inspection
    1024
  - Blower Motor Controller Inspection
    1024
  - Blower Motor Controller Removal and Installation
    1024
  - HVAC Control Module Removal and Installation
    1025
  - Outside Air Temperature Sensor Inspection
    1025
  - Outside Air Temperature Sensor Removal and Installation
    1025
  - Sunload Sensor Inspection
    1025
  - Sunload Sensor Removal and Installation
    1025
  - Condenser Assembly On-Vehicle Inspection
    1026
  - Condenser Assembly Removal and Installation
    1026
  - Evaporator Inspection
    1026
  - Evaporator Temperature Sensor Inspection
    1026
  - Evaporator Temperature Sensor Removal and Installation
    1026
  - Expansion Valve Inspection
    1026
  - Expansion Valve Removal and Installation
    1026
  - Inside Air Temperature Sensor Inspection
    1026
  - Inside Air Temperature Sensor Removal and Installation
    1026
  - Receiver/Dryer Removal and Installation
    1026
  - Compressor Assembly Components
    1027
  - Compressor Assembly Removal and
    1027
  - Compressor Drive Belt Removal and Installation
    1027
  - Magnet Clutch Inspection
    1027
  - Magnet Clutch Removal and Installation
    1027
  - Relief Valve Inspection
    1027
Section 8 Restraint

1029
Section 9 Body, Cab and Accessories

1167
- Cautions in Body Electrical System Servicing
  1171
- Fastener Caution for Body Service
  1171
- Precautions for Body Service
  1171
- General Description
  
  1172
  - Wire / Connector Color Symbols
    1172
  - Symbols and Marks
    1173
  - How to Read Connector Layout Diagram
    1175
  - How to Read Connector Codes and Terminal Nos
    1176
  - How to Read Power Supply Diagram
    1179
  - How to Read System Circuit Diagram
    1179
- Connector Layout Diagram
  
  1181
  - Engine Compartment
    1181
  - Instrument Panel
    1187
  - Door, Roof
    1191
  - Floor
    1194
  - Rear
    1200
- Ground Point
  
  1201
  - Ground (Earth) Point
    1201
- Power Supply Diagram
  
  1202
  - Fuses and the Protected Parts
    1204
  - Fuses in Main Fuse Box (RHD)
    1204
  - Fuses in Main Fuse Box (LHD)
    1204
  - Individual Circuit Fuse Box
    1204
  - Junction Block (J/B) Connector / Fuse Layout
    1208
  - Junction Block Inner Circuit (Overview)
    1209
  - Junction Block Inner Circuit (Detail)
    1211
- System Circuit Diagram
  
  1216
- List of Connector
  
  1274
  - D Connector (M16A Engine)
    1275
  - E Connector
    1275
  - G Connector
    1277
  - J Connector
    1279
  - K Connector
    1280
  - M Connector (SPORT Model)
    1282
  - R Connector
    1282
- Lighting Systems
  
  1283
  - Lighting System Components Location
    1283
  - Interior Light System Location
    1284
- Diagnostic Information and Procedures
  
  1284
- Instrumentation / Driver Info. / Horn
  
  1296
  - Combination Meter
    1296
  - CAN Communication System Description
    1296
  - Auto Volume Control System Description (if Equipped)
    1298
- Schematic and Routing Diagram
  
  1299
  - Combination Meter Circuit Diagram
    1299
  - Audio System Component Location
    1301
- Diagnostic Information and Procedures
  
  1301
- Specifications
  
  1317
- 9D-1 Wipers / Washers
  
  1318
- Specifications
  
  1327
- Repair Instructions
  
  1331
  - Windshield Removal and Installation
    1331
  - Front Door Window Components
    1335
  - Front Door Glass Removal and Installation
    1335
  - Front Door Window Regulator Removal and Installation
    1336
  - Front Door Window Regulator Inspection
    1337
  - Rear Door Window Components
    1337
  - Rear Door Glass Removal and Installation
    1338
  - Rear Door Window Regulator Removal and Installation
    1339
  - Rear Door Window Regulator Inspection
    1339
  - Rear End Door Window Components
    1340
  - Rear End Door Glass Removal and Installation
    1340
  - Rear End Door Window Defogger Switch Inspection
    1341
  - Rear End Door Window Defogger Relay Inspection
    1341
  - Rear End Door Window Defogger Wire Inspection
    1342
  - Rear End Door Window Defogger Wire Repair
    1342
  - Power Window Main Switch Inspection
    1343
  - Power Window Sub Switch Inspection
    1344
  - Door Mirror Components
    1345
  - Door Mirror Removal and Installation
    1345
  - Power Door Mirror Switch Inspection
    1345
  - Power Door Mirror Actuator Inspection
    1346
  - Door Mirror Heater Switch Inspection
    1346
  - Door Mirror Heater Inspection (if Equipped)
    1346
- Special Tools and Equipment
  
  1346
  - Recommended Service Material
    1346
- General Description
  
  1347
- Special Tools and Equipment
  
  1362
  - Recommended Service Material
    1362
- Specifications
  
  1362
- Seats
  
  1363
  - Front Seat Removal and Installation
    1364
  - Rear Seat Components
    1365
  - Rear Seat Removal and Installation
    1366
- Special Tools and Equipment
  
  1366
  - Recommended Service Material
    1366
  - Floor Carpet Removal and Installation
    1367
  - Head Lining Removal and Installation
    1367
  - Interior Trim
    1367
  - Console Box Components
    1368
- Specifications
  
  1366
- Specifications
  
  1369
  - Hood Removal and Installation
    1370
  - Hood Inspection and Adjustment
    1370
  - Front Fender Components
    1371
  - Front Fender Removal and Installation
    1371
  - Front Door Assembly Components
    1372
  - Front Door Assembly Removal and Installation
    1372
  - Rear Door Assembly Components
    1374
  - Rear Door Assembly Removal and Installation
    1374
  - Rear End Door Assembly Components
    1375
  - Rear End Door Assembly Removal and Installation
    1375
- Specifications
  
  1377
  - Recommended Service Material
    1377
  - Body Structure
    1378
  - Cowl Top Components
    1379
- Specifications
  
  1380
  - Body Dimensions
    1380
  - Panel Clearance
    1387
- 9L-1 Paint / Coatings
  
  1388
- General Description
  
  1388
  - Anti-Corrosion Treatment Construction
    1388
  - Plastic Parts Finishing
    1389
  - Under Coating Application Areas
    1395
  - Anti-Corrosion Compound Application Area
    1397
  - Splash Guard (if Equipped) Components
    1399
Section 10 Control Systems

1401

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User Manuals: Suzuki Swift Sport 2004 Compact Hatchback

Suzuki Swift Sport 2004 Service & Repair Manual (1496 pages)

Table of Contents

Precautions

Precautions

Repair Instructions

Section 0 General Information

Specifications

Special Tools and Equipment

Section 1 Engine

Precautions

Engine General Information and Diagnosis

Precautions

General Description

Schematic and Routing Diagram

Component Location

Diagnostic Information and Procedures

Repair Instructions

Special Tools and Equipment

Aux. Emission Control Devices

Diagnostic Information and Procedures

Repair Instructions

Special Tools and Equipment

Engine Electrical Devices

Repair Instructions

Specifications

Engine Mechanical

General Description

Diagnostic Information and Procedures

Repair Instructions

Special Tools and Equipment

Engine Lubrication System

General Description

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

General Description

Engine Cooling System

Schematic and Routing Diagram

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

Fuel System

Precautions

General Description

Schematic and Routing Diagram

Diagnostic Information and Procedures

Repair Instructions

Special Tools and Equipment

General Description

Ignition System

Schematic and Routing Diagram

Component Location

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

Starting System

Schematic and Routing Diagram

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

General Description

Charging System

Diagnostic Information and Procedures

Repair Instructions

Specifications

Diagnostic Information and Procedures

Exhaust System

General Description

Repair Instructions

Section 2 Suspension

Precautions

Suspension General Diagnosis

Diagnostic Information and Procedures

General Description

Front Suspension