Suzuki SX4 Service Manual page 551

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c) Tighten bevel pinion nut (special tool) so that
specified bearing preload is obtained.
NOTE
Before taking measurement, check for
rotation by hand more than 15 revolutions.
Tightening torque
Rotational torque of bevel pinion (Bearing
preload): 0.50 – 1.30 N·m (0.05 – 0.13 kgf-m,
0.35 – 0.95 lb-ft)
d) Measure height "b" in figure by using vernier
caliper.
Calculate "c" by using measured value.
Distance "c" = Height "b" –
"a"
"b"
"c"
I5RW0A330036-02
Height "a" 40 mm
(1.575 in.)
I5RW0A330046-01
e) Obtain adjusting shim thickness by the following
equation.
Necessary
Distance
shim
=
"c"
thickness "f"
"e"
"d"
"f"
"d": Pinion shaft mounting distance 74.0 mm (2.913 in.)
"e": Distance from end face of left case to axis of reduction driven gear
101.95 mm (4.014 in.)
"f": Necessary shim thickness
f)
Select a shim closest to the calculated value
(necessary shim thickness) from among the
available shims or combine shims to become
closest to calculated value.
For example:
Measure distance "b" is 69.95 mm (2.754 in.).
"c" = 69.95 mm (2.754 in.) – 40.0 mm (1.757 in.)
= 29.95 mm (1.179 in.)
"f" = 29.95 mm (1.179 in.) + 74.0 mm (2.913 in.)
– 101.95 mm (4.014 in.) = 2.0 mm (0.079 in.)
Calculated thickness of new shim = 2.0 mm
(0.079 in.)
Available bevel pinion shim thickness
0.30, 1.85, 1.88, 1.91, 1.94, 1.97, 2.00, 2.03,
2.06, 2.09, 2.12 and 2.15 mm (0.012, 0.072,
0.074, 0.075, 0.076, 0.077, 0.078, 0.079, 0.081,
0.082, 0.083 and 0.084 in.)
Transfer:
3C-12
Distance
Distance
"d"
"e"
+
74.0 mm
101.95 mm
(2.913 in.)
(4.014 in.)
I5RW0A330037-01

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