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Suzuki SX4 Service Manual page 889

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12) To seat countershaft left bearing outer race (2) to
bearing cone, tap cup by using special tool and
plastic hammer.
Special tool
(A): 09913–70123
1. Input shaft
13) Before selecting shim, keep pushing outer race with
the power of 100 N (10.0 kgf) and turn countershaft
(2) 10 time or more.
14) Put a shim (3) on bearing outer race (4) provisionally,
place straight edge (1) over it and compress it by
hand through straight edge, and then measure "a"
(Clearance between case surface (5) and straight
edge) by using feeler gauge (6).
Clearance between case surface and straight
edge
"a": 0.08 – 0.12 mm (0.0032 – 0.0047 in.)
15) By repeating step 14), select a suitable shim which
adjusts clearance "a" to specification and put it on
bearing outer race.
NOTE
Insert 0.1 mm (0.004 in.) feeler to know
whether or not a shim fulfills specification
quickly.
Available countershaft 5th gear shim thickness
0.55 mm
(0.021 in.)
0.6 mm
(0.023 in.)
0.65 mm
(0.025 in.)
I5RW0A520025-01
2. Countershaft
Manual Transmission/Transaxle:
0.7 mm
0.85 mm
(0.027 in.)
(0.033 in.)
0.75 mm
0.9 mm
(0.029 in.)
(0.035 in.)
0.8 mm
0.95 mm
(0.031 in.)
(0.037 in.)
5B-23
1.0 mm
(0.039 in.)
1.05 mm
(0.041 in.)
1.1 mm
(0.043 in.)
I7RW01520012-01

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