Reduction Drive Gear Assembly Disassembly And Reassembly - Suzuki SX4 Service Manual

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3C-7 Transfer:
9) Install intermediate shaft bearing (1) to intermediate
shaft (2) by using special tool.
Special tool
(A): 09913–84510
2
10) Install intermediate shaft (2) with bearing (3) in
transfer.
11) Install new snap ring (1) to transfer right case by
using snap ring pliers.
12) Apply grease to new right case oil seal No.1 lip.
"A": Grease 99000–25010 (SUZUKI Super
Grease A)
13) Drive right case oil seal No.1 (1) in transfer right
case (2) by using special tool and hammer.
Special tool
(A): 09925–15410
Intermediate output oil seal installing depth
"a": 1.0 – 1.5 mm (0.04 – 0.06 in.)
1, "A"
"a"
2
(A)
1
I5RW0A330015-01
2
3
1
I5RW0A330016-02
(A)
2
I5RW0A330017-02
Reduction Drive Gear Assembly Disassembly
and Reassembly
Disassembly
Remove bearings (1) from reduction drive gear (2) using
special tool, bearing puller (3) and hydraulic press (4).
Special tool
(A): 09913–85230
2
3
Reassembly
1) Clean all components thoroughly, inspect them for
any abnormality and replace with new one as
necessary.
2) Install bearings (1) to reduction drive gear (2) using
special tool, bearing puller (3) and hydraulic press
(4).
Special tool
(A): 09913–85230
4
3
S7RW0A3306006
4
(A)
1
I5RW0A330018-01
(A)
2
1
I5RW0A330019-01

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