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Suzuki SX4 Service Manual page 888

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5B-22 Manual Transmission/Transaxle:
6) Clean mating surfaces of both right and left cases,
apply sealant to left case (2) as shown in the figure
by such amount that its section is 1.5 mm (0.059 in.)
in diameter then mate it with right case (1).
"A": Sealant 99000–31260 (SUZUKI Bond
No.1217G)
7) Tighten case bolts (3) from outside and tighten
another case bolts from clutch housing side to
specified torque.
Tightening torque
Transaxle case bolt (a): 23 N·m (2.3 kgf-m, 17.0
lb-ft)
8) Install reverse shaft bolt (4) to which thread lock
cement has been applied, with aluminum washer
and tighten it to specified torque.
"B": Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Tightening torque
Reverse shaft bolt (b): 23 N·m (2.3 kgf-m, 17.0
lb-ft)
9) Check locating springs (2, 4 and 5) for deterioration
and replace with new ones as necessary.
Locating spring
Locating spring free length Standard Service limit
Low speed (2)
High speed (4)
5th & reverse (5)
10) Install steel balls (3) and locating springs (2, 4 and 5)
for respective gear shift shaft and tighten bolts (1) to
which thread lock cement has been applied.
"A": Thread lock cement 99000–32110 (Thread
Lock Cement Super 1322)
Tightening torque
Gear shift locating bolt (a): 13 N·m (1.3 kgf-m,
9.5 lb-ft)
11) Install new snap ring (1) using special tool.
Special tool
(A): 09900–06107
I5RW0A520023-01
2. Input shaft
3. Input shaft left bearing
53.1 mm
(2.091 in.)
45.9 mm
(1.807 in.)
29.9 mm
(1.777 in.)
4
5
3
47.8 mm
(1.881 in.)
41.4 mm
(1.629 in.)
27.0 mm
(1.062 in.)
1, (a), "A"
2
3
I5RW0A520024-02
(A)
2
1
I3RH0A520016-01

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