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Direct Clutch Assembly Disassembly And Reassembly - Suzuki SX4 Service Manual

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5A-122 Automatic Transmission/Transaxle:
Direct Clutch Assembly Disassembly and
Reassembly
CAUTION
!
When clutch disc, retaining plate and/or
separator plate of direct clutch have been
replaced, all learned contents, which have
been stored in TCM memory by executing
learning control, should be initialized
referring to "Learning Control Initialization".
Neglecting this initialization may cause
excessive shift shock.
Disassembly
1) Remove plate snap ring (1) then remove direct
clutch retaining plate, discs and separator plates.
2) Using special tool and hydraulic press, remove shaft
snap ring (1).
Special tool
(A): 09926–98310
CAUTION
!
Do not press direct clutch return spring
subassembly in over 0.7 mm (0.027 in.).
Excessive compression may cause damage
to direct clutch return spring subassembly
and/or piston.
3) Remove direct clutch return spring assembly (2).
4) Using a finger to block oil hole (1), apply
compressed air (400 – 800 kPa, 4 – 8 kg/cm
113 psi) to opposite hole, which will assist in removal
S7RW0A5106039
of the clutch piston.
5) Remove outer O-ring (1).
2. Direct clutch piston
I2RH0B510162-01
6) Remove inner O-ring (2).
1. Input shaft subassembly
7) Remove input shaft seal rings (1).
I2RH0B510163-01
, 57 –
2
I2RH0B510164-01
I2RH0B510165-01
I2RH0B510166-01
I2RH0B510167-01

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