Intake Manifold And Exhaust Manifold Removal And Installation - Suzuki GRAND VITARA 2005 Service Manual

1D-33 Engine Mechanical:
Intake Manifold and Exhaust Manifold Removal
and Installation
Removal
1) Remove turbocharger assembly referring to
"Turbocharger Assembly Removal and Installation: ".
2) Remove EGR pipe and cooler referring to "EGR Pipe
and EGR Cooler Removal and Installation: ".
3) Remove EGR valve referring to "EGR Valve
Removal and Installation: ".
4) Remove engine hanger (1).
5) Loosen intake and exhaust manifold nuts (1) from
outside to center in symmetry and evenly.
6) Remove intake and exhaust manifolds.
7) Remove exhaust gas temperature sensor-1 from
exhaust manifold referring to "Exhaust Gas
Temperature Sensor 1, 2 and 3 Removal and
Installation: in Section 1B", if necessary.
Installation
1) Install exhaust gas temperature sensor-1 to exhaust
S5JB0B1406059
manifold "Exhaust Gas Temperature Sensor 1, 2 and
3 Removal and Installation: in Section 1B", if
removed.
2) Install intake and exhaust manifolds as follows.
a) Fit intake and exhaust manifolds to cylinder head
b) Tighten new intake and exhaust manifold nuts
1
I5JB0B140059-02
1
3) Install engine hanger (1).
Tightening torque
Engine hanger bolt (a): 25 N·m (2.5 kgf-m, 18.5
lb-ft)
I5JB0B140058-01
4) Install EGR pipe and cooler referring to "EGR Pipe
and EGR Cooler Removal and Installation: ".
5) Install EGR valve referring to "EGR Valve Removal
and Installation: ".
6) Install turbocharger referring to "Turbocharger
Assembly Removal and Installation: ".
with new gasket.
from center to outside in symmetry and evenly
until specified torque is obtained.
Tightening torque
Intake and exhaust manifolds nut (a):
Tighten 28 N⋅m (0.8 kgf-m, 6.0 lb-ft) by the
specified procedure
(a)
(a)
(a)
(a)
(a)
(a)
(a)
(a)
(a)
I5JB0B140060-01
1
(a)
I5JB0B140061-01