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GRAND VITARA XL-7
Suzuki GRAND VITARA XL-7 Manuals
Manuals and User Guides for Suzuki GRAND VITARA XL-7. We have
4
Suzuki GRAND VITARA XL-7 manuals available for free PDF download: Owner's Manual, Service Manual, Specifications
Suzuki GRAND VITARA XL-7 Owner's Manual (656 pages)
Brand:
Suzuki
| Category:
Automobile
| Size: 15 MB
Table of Contents
General Information
6
Table of Contents
6
Precautions
7
Precaution for Vehicles Equipped with a Supplemental Restraint (Air Bag) System
7
Diagnosis
7
Servicing and Handling
8
Identification Information
11
Vehicle Identification Number
11
Engine Identification Number
12
Transmission Identification Number
12
Warning, Caution and Information Labels
13
Maintenance and Lubrication
14
Maintenance Schedule
15
Maintenance Schedule under Normal Driving Conditions
15
Brakes
16
Maintenance Recommended under Severe Driving Conditions
17
Maintenance Service
18
Engine and Emission Control
18
Drive Belt Inspection and Replacement
18
Engine Oil and Filter Replacement
19
Heater and Ventilation 1A
24
Section 1B Air Conditioning (Optional)
26
General Description
28
Refrigerant Type
28
Refrigerant Flow of Air Conditioning System 1B-3
28
Air Conditioning (Optional) 1B
28
Major Components and Location
29
Diagnosis
31
General
31
Main A/C System (Front A/C System)
31
Rear A/C System
33
Quickly Checking of Refrigerant Charge (if Equipped with Sight Glass)
34
Performance Diagnosis
35
Performance Diagnosis Table
37
Detail Diagnosis Table
38
Wiring Circuit
39
Inspection of A/C Controller and Its Circuits
40
Voltage Check
40
Refrigerant Recovery, Evacuation and Charging
44
Operation Procedure for Charging A/C with Refrigerant
44
Recovery
45
Evacuating
46
Evacuating Procedure
46
Checking System for Pressure Leaks
47
Charging
47
On-Vehicle Service
50
Precaution
50
Piping
50
Handling Refrigerant HFC-134A
51
Refrigerant Charge
51
Refrigerant Recovery
51
Replenishing Compressor Oil
52
Rear A/C Unit (Rear A/C Evaporator)
53
Rear Expansion Valve
54
Rear A/C Evaporator Temperature Controller
55
Refrigerant Pipes and Hoses
56
Solenoid Valve
57
Rear Blower Motor Assembly
58
Rear A/C Main Switch
59
Rear Blower Motor Relay and Solenoid Valve Relay
59
Rear Blower Motor Resistor
60
Rear Blower Motor Switch
61
Rear A/C No.1 and No.2 Duct
62
Rear A/C No.1 Duct
62
Rear A/C No.2 Duct
62
Compressor Assembly
63
Magnet Clutch
66
Required Service Materials
69
Tightening Torque Specification
69
Special Tools
69
Steering Column
79
Front Suspension
88
Section 3E Rear Suspension
90
Rear Suspension
90
On-Vehicle Service
94
Rear Axle Housing
94
Rear Axle Shaft Inner Oil Seal
94
Required Service Material
95
Tightening Torque Specification
95
Special Tool
96
Wheels and Tires
98
Oil Seal
100
On-Vehicle Service
101
Drive Shaft
101
Propeller Shafts
104
Propeller Shaft
105
Section 5A Brakes Pipe/Hose/Master Cylinder
108
General Description
109
Master Cylinder Assembly
109
On-Vehicle Service
110
Front Brake Hose/Pipe
110
Master Cylinder Reservoir
113
Master Cylinder Assembly
114
Brake Booster
115
Special Tool
117
Tightening Torque Specification
117
Section 5C Parking and Rear Brake
118
General Description
119
Drum Brake Assembly
119
On-Vehicle Service
120
Parking Brake Cable
120
Brake Drum
120
Wheel Cylinder
122
Brake Back Plate
122
Tightening Torque Specification
124
Section 5E2 Antilock Brake System (Abs)
126
General Description
128
Components/Parts Location
128
ABS Hydraulic Unit/Control Module Assembly
129
Fail-Safe Function
129
Self-Diagnosis Function
129
Diagnosis
130
Precautions in Diagnosing Troubles
130
ABS Diagnostic Flow Table
131
ABS Warning Lamp Check
134
EBD Warning Lamp (Brake Warning Lamp) Check
134
Diagnostic Trouble Code (DTC) Check (Using ABS Warning Lamp)
135
Diagnostic Trouble Code (DTC) Check (Using SUZUKI Scan Tool)
136
Diagnostic Trouble Code (DTC) Clearance
136
Diagnostic Trouble Code (DTC) Table
137
System Circuit
139
Switch on
140
Ignition Switch Is on
140
Connected to Ground
143
ON" Steady
144
DTC C1015 (DTC 15) - G Sensor Circuit and 4WD Lamp Circuit
145
Dtc C1021 (Dtc 21), Dtc C1022
147
Sensor Circuit or Sensor Ring
147
Dtc C1025 (Dtc 25), Dtc C1026
147
Dtc C1031 (Dtc 31), Dtc C1032
147
Dtc C1035 (Dtc 35), Dtc C1036
147
DTC C1041 (DTC 41) - Right-Front Inlet Solenoid Circuit
149
DTC C1045 (DTC 45) - Left-Front Inlet Solenoid Circuit
149
DTC C1055 (DTC 55) - Rear Inlet Solenoid Circuit
149
DTC C1042 (DTC 42) - Right-Front Outlet Solenoid Circuit
149
DTC C1046 (DTC 46) - Left-Front Outlet Solenoid Circuit
149
DTC C1056 (DTC 56) - Rear Outlet Solenoid Circuit
149
Circuit
150
DTC C1061 (DTC 61) - ABS Pump Motor Circuit
151
DTC C1063 (DTC 63) - ABS Fail-Safe Relay Circuit
152
DTC C1071 (DTC 71) - ABS Control Module
153
On-Vehicle Service
154
Precautions
154
ABS Hydraulic Unit Operation Check (Using SUZUKI Scan Tool)
154
ABS Hydraulic Unit Operation Check (Not Using Suzuki Scan Tool)
154
ABS Hydraulic Unit/Control Module Assembly
156
Rear Sensor Rotor (Retainer Ring)
158
Tightening Torque Specification
159
Special Tool
159
Section 6-1 Engine General Information and Diagnosis (H27 Engine)
162
General Information
164
Statement of Cleanliness and Care
164
General Information on Engine Service
164
Precaution on Fuel System Service
165
Fuel Pressure Relief Procedure
166
Fuel Leakage Check Procedure
166
Engine Diagnosis
167
General Description
167
On-Board Diagnostic System (Vehicle Without Monitor Connector)
167
On-Board Diagnostic System (Vehicle with Monitor Connector)
170
Precaution in Diagnosing Trouble
171
Engine Diagnostic Flow Table
172
Malfunction Indicator Lamp (MIL) Check
177
Diagnostic Trouble Code (DTC) Check
177
Diagnostic Trouble Code (DTC) Clearance
178
Diagnostic Trouble Code (DTC) Table
179
For A/T System (Refer to Section 7B1 for Diagnosis)
182
For Immobilizer Control System (Refer to Section 8G for Diagnosis)
183
Fail-Safe Table
184
Scan Tool Data
185
Scan Tool Data Definitions
188
Engine Diagnosis Table
192
Inspection of PCM (ECM) and Its Circuits
197
ON" or Dims at Ignition Switch on
204
ON (Vehicle with Monitor Connector)
206
Remains on Even with Grounding
206
Monitor Connector)
206
DTC P0100 (DTC No.33, 34) Mass Air Flow Circuit Malfunction
209
DTC P0110 (DTC No.23, 25) Intake Air Temp. (IAT) Circuit Malfunction
211
DTC P0115 (DTC No.14, 15) Engine Coolant Temp. Circuit Malfunction
213
DTC P0120 (DTC No.21, 22) Throttle Position Circuit Malfunction
215
DTC P0121 Throttle Position Circuit Range/Performance Problem
217
DTC P0130 (DTC No.13) HO2S-1 (Bank 1) Circuit Malfunction or no Activity Detected
219
DTC P0133 HO2S-1 (Bank 1) Circuit Slow Response
221
DTC P0135 HO2S-1 (Bank 1) Heater Circuit Malfunction
222
DTC P0136 HO2S-2 (Bank 1) Circuit Malfunction
224
DTC P0141 HO2S-2 (Bank 1) Heater Circuit Malfunction
226
DTC P0150 (DTC No.26) HO2S-1 (Bank 2) Circuit Malfunction or no Activity Detected
228
DTC P0153 HO2S-1 (Bank 2) Circuit Slow Response
230
DTC P0155 HO2S-1 (Bank 2) Heater Circuit Malfunction
231
DTC P0156 HO2S-2 (Bank 2) Circuit Malfunction
233
DTC P0161 HO2S-2 (Bank 2) Heater Circuit Malfunction
235
DTC P0171/P0172 Fuel System too Lean/Rich (Bank 1)
237
DTC P0174/P0175 Fuel System too Lean/Rich (Bank 2)
239
DTC P0300/P0301/P0302/P0303/P0304/P0305/P0306 Random Misfire/Cylinder
241
Misfire/Cylinder 2 Misfire/Cylinder 3 Misfire/Cylinder 4 Misfire Detected/Cylinder 5 Misfire Detected/Cylinder 6 Misfire Detected
241
DTC P0335 Crankshaft Position Sensor Circuit Malfunction
245
DTC P0340 (DTC No.42) Camshaft Position Sensor Circuit Malfunction
247
DTC P0400 Exhaust Gas Recirculation Flow Malfunction
250
DTC P0403 (DTC No.51) Exhaust Gas Recirculation Circuit Malfunction
253
DTC P0420 Catalyst System Efficiency below Threshold (Bank 1)
255
DTC P0430 Catalyst System Efficiency below Threshold (Bank 2)
257
DTC P0443 Evap Control System Purge Control Valve Circuit Malfunction
259
Evap Canister Purge System Inspection
261
Vacuum Passage Inspection
261
Evap Canister Purge Valve and Its Circuit Inspection
262
Evap Canister Purge Valve Inspection
262
Vacuum Hose Inspection
262
DTC P0460 Fuel Level Sensor Circuit High Input
264
DTC P0500 (DTC No.24) Vehicle Speed Sensor Malfunction
266
DTC P0505 Idle Air Control System Malfunction
269
DTC P0601 (DTC No.71) Internal Control Module Memory Check Sum Error
271
DTC P1408 Manifold Absolute Pressure Sensor Circuit Malfunction
272
DTC P1450/P1451 Barometric Pressure Sensor Circuit Malfunction/Performance Problem
274
DTC P1500 Engine Starter Signal Circuit Malfunction
275
DTC P1510 Ecm Back-Up Power Supply Malfunction
276
Inspection
277
Inspection
279
Special Tool
286
Section 6A2 Engine Mechanical (H27 Engine)
288
On-Vehicle Service
289
Throttle Body and Intake Manifold
289
Exhaust Manifold
296
LH (No.1) Bank 2Nd Timing Chain and Chain Tensioner
300
Camshaft and Valve Lash Adjuster
301
Valves and Cylinder Heads
304
Unit Repair Overhaul
313
Engine Assembly
313
Main Bearings, Crankshaft and Cylinder Block
317
Special Tool
323
Engine Cooling
326
Engine Fuel
328
Fuel System
328
Fuel Tank
329
Fuel Lines
332
Section 6E2 Engine and Emission Control System (Sequential Multiport Fuel Injection for H27 Engine)
334
System Flow
336
System Diagram
337
Air Intake System
339
Fuel Delivery System
340
Electronic Control System
341
Diagnosis
345
Engine and Emission Control Input/Output Table
345
On-Vehicle Service
346
General
346
Accelerator Cable Adjustment
347
A/T Throttle Cable Adjustment (A/T Vehicle)
347
Idle Speed/Idle Air Control (IAC) Duty Inspection
348
[Using SUZUKI Scan Tool]
348
[Not Using SUZUKI Scan Tool] (Vehicle with Monitor Connector)
349
Idle Mixture Inspection/Adjustment
350
Air Intake System
351
Throttle Body
351
Idle Air Control Valve (IAC Valve)
354
Fast Idle Air Valve
355
Fuel Delivery System
356
Fuel Pressure Inspection
356
Fuel Pump
357
Fuel Pressure Regulator
358
Fuel Injector
359
Electronic Control System
364
Engine Control Module (Ecm)/Powertrain Control Module (PCM)
364
Mass Air Flow Sensor (MAF Sensor)
365
Intake Air Temperature (IAT) Sensor
367
Throttle Position Sensor (TP Sensor)
368
Engine Coolant Temperature Sensor (ECT Sensor)
369
Heated Oxygen Sensor (Sensor 1)
370
Heated Oxygen Sensor (Sensor 2)
371
Vehicle Speed Sensor (VSS)
372
Manifold Absolute Pressure Sensor
372
Fuel Level Sensor (Sender Gauge)
374
Crankshaft Position Sensor
374
Main Relay
374
Fuel Pump Relay
375
Fuel Cut Operation
376
EGR System (if Equipped)
377
Emission Control System
377
EVAP Canister
378
Vacuum Passage
379
PCV System
380
PCV Hose
381
PCV System
381
Tightening Torque Specification
381
Special Tool
381
Section 6F2 Ignition System (for H27 Engine)
384
General Description
385
Components
385
System Wiring
386
Diagnosis
387
Diagnostic Flow Table
387
Ignition Spark Check
389
Ignition Timing Check and Adjustment
389
On-Vehicle Service
391
Ignition Coil Assembly (Igniter and Ignition Coil)
391
Spark Plug
391
CMP Sensor
393
Noise Suppressor
395
Special Tool
396
Section 6H Charging System
398
Charging System
398
General Description
399
Generator
399
Unit Repair Overhaul
400
Generator Assembly
400
Inspection
400
Specifications
403
Battery
403
Generator
403
Exhaust System
404
Manual Transmission
408
Automatic Transmission (4 A/T)
410
General Description
412
Electronic Shift Control System
413
Automatic Gear Shift Diagram
414
Diagnosis
416
On-Board Diagnostic System (Vehicle Without Monitor Connector)
416
On-Board Diagnostic System (Vehicle with Monitor Connector)
417
Precaution in Diagnosing Trouble
418
Automatic Transmission Diagnostic Flow Table
419
Malfunction Indicator Lamp (MIL) Check
422
O/D OFF" Lamp Check
422
POWER" Lamp Check
422
Diagnostic Trouble Code (DTC) Check
422
Diagnostic Trouble Code Clearance
422
Visual Inspection
423
A/T Basic Check
423
Trouble Diagnosis Table 1
424
Trouble Diagnosis Table 2
424
Trouble Diagnosis Table 3
425
Scan Tool Data
426
Inspection of PCM and Its Circuit
426
Wire Harness and Connectors
426
DTC P0715 (DTC NO.76) - Input/Turbine Speed Sensor Circuit Malfunction
438
DTC P0720 (DTC NO.75) Output Speed Sensor Circuit Malfunction
441
DTC P0743 (DTC NO.65/66) - TCC (Lock-Up) Solenoid Electrical
443
DTC P0753 (DTC NO.61/62) Shift Solenoid-A (#1) Electrical DTC P0758 (DTC NO.63/64) Shift Solenoid-B (#2) Electrical
445
Stall Test
447
Line Pressure Test
448
Road Test
449
Manual Road Test
450
Time Lag Test
450
Engine Brake Test
451
P" Range Test
451
On-Vehicle Service
452
Maintenance Service
452
Fluid Level
452
Fluid Change
453
A/T Throttle Cable
454
Solenoid Valves (Shift Solenoid Valves and TCC Solenoid Valve)
454
Manual Selector Assembly
455
Select Cable
457
Unit Repair
458
Sub-Assembly Repair
458
Overdrive (Case Side)
458
Forward Clutch
459
Front Upper Valve Body
463
Unit Assembly
468
Tightening Torque Specification
469
Special Tool
470
Section 7E Differential (Front)
474
General Description
475
4WD Control System
475
System Circuit
475
Diagnosis
476
Differential Assembly Diagnosis Table
476
4WD Control System Diagnostic Flow Table 7E-3
476
Notes on System Circuit Inspection
476
Flow Table
477
4WD Control System Circuit Inspection
478
Voltage Check
478
4WD Control System Inspection
479
On-Vehicle Service
480
Differential Mountings
480
Rear Mounting for Front Differential Carrier
481
Front Differential Assembly
482
Tightening Torque Specification
484
Special Tool
484
Unit Repair
484
Advertisement
Suzuki GRAND VITARA XL-7 Service Manual (597 pages)
Brand:
Suzuki
| Category:
Automobile
| Size: 11.44 MB
Table of Contents
Section 0A General Information
4
Table of Contents
4
Precautions
5
General Precautions
5
Identification Information
8
Vehicle Identification Number
8
Engine Identification Number
8
Transmission Identification Number
8
Warning, Caution and Information Labels
9
Fastener Information
10
Metric Fasteners
10
Maintenance and Lubrication
11
Maintenance Schedule
12
Maintenance Recommended under Severe Driving Conditions
14
Fuel System
19
Chassis and Body
21
Recommended Fluids and Lubricants
23
Heater and Ventilation
24
General Description
25
Supplementary Heater
25
Diagnosis
25
Diagnosis Table
25
Wiring Circuit
26
Supplementary Heater System Operation
26
On-Vehicle Service
27
Supplementary Heater
27
Supplementary Heater Relay
27
Radiator Fan Signal Relay
28
Supplementary Heater Switch
28
Section 1B Air Conditioning (Optional)
30
General Description
31
Major Components and Location
31
Diagnosis
32
General
32
Wiring Circuit
34
Inspection of A/C Controller and Its Circuits
36
Compressor Drive Belt
40
On-Vehicle Service
41
Relays
41
Compressor Assembly
42
Required Service Material
43
Section 3B1 Power Steering (P/S) System
44
Diagnosis
45
Power Steering Pump Drive Belt
45
Fluid Leakage Check
45
Hydraulic Pressure in P/S Circuit Check
46
General Description
45
Power Steering (P/S) Pump Assembly
45
On-Vehicle Service
48
Power Steering Pump
48
Required Service Materials
50
Special Tools
50
Rear Suspension
51
Oil Seal
55
Drive Shaft
56
Propeller Shafts
59
Propeller Shaft
60
Tightening Torque Specifications
50
Section 6 Engine General Information and Diagnosis (Rhz Engine with Single-Connector Ecm)
61
General Information
63
Engine Diagnosis
66
On-Board Diagnostic System
66
Precaution in Diagnosing Trouble
69
Customer Problem Inspection Form
72
Diagnostic Trouble Code (DTC) Check
73
Diagnostic Trouble Code (DTC) Clearance
73
Malfunction Indicator Lamp (MIL) Check
73
Fail-Safe Table
74
Diagnostic Trouble Code (DTC) Table
75
Visual Inspection
78
Engine Basic Check
79
Engine Diagnosis Table
80
Inspection of PCM (ECM) and Its Circuits
85
Voltage Check
85
Resistance Check
87
Problem
93
DTC P0115 (DTC P0115) Engine
96
Malfunction
97
Monitoring System Malfunction
97
Problem
97
DTC P0180 Fuel Temp. Sensor Circuit Malfunction
99
DTC P0190 (P0190) Fuel Rail Pressure Sensor Circuit Malfunction
100
DTC P0191 (P0230) Fuel Rail
102
Consistency Function
102
DTC P1112 (P0230) Fuel Pressure Monitoring Circuit Malfunction
102
DTC P0243 (P0243) Turbo Pressure Solenoid Valve Circuit Range/Performance Problem
108
Turbo Pressure Solenoid Valve Circuit Range/Performance Problem
108
Relay Circuit Malfunction
111
DTC P0381 Glow Indicator Lamp Circuit Malfunction
112
DTC P0401 (P0903) EGR Solenoid Valve Flow Insufficient Defected
113
DTC P0402 (P0903) EGR Solenoid Valve Flow Excessive Detected
113
DTC P0403 (P0403) EGR Solenoid Valve Circuit Malfunction
114
DTC P1169 (P0170) Condenser Voltage Function 1
115
DTC P1170 (P0170) Condenser Voltage Function 2
115
DTC P1101 (P0105) Barometric Pressure Sensor Circuit Malfunction
115
DTC P1108 Radiator Fan High Speed Circuit Malfunction
116
DTC P1109 Radiator Fan Low Speed Circuit Malfunction
117
DTC P1110 A/C Signal Circuit Malfunction
118
DTC P1135 3Rd Piston Deactivator
119
DTC P1138 (P0230) Fuel Pressure Regulator Circuit Malfunction
120
DTC P1402 (P0510) Throttle Solenoid Valve Circuit Malfunction
121
DTC P1511 Ignition Switch Circuit Malfunction
122
DTC P1519 Radiator Fan Circuit Malfunction
123
DTC P1606 MIL Circuit Malfunction
124
DTC P1608 ECT Warning Lamp Circuit Malfunction
125
DTC P1614 (P0560) Sensor Supply Function
126
Section 6-1 Engine General Information and Diagnosis (Rhz Engine with Triple-Connector Ecm)
140
DTC P0221 (P0220) TP Range/Performance Problem
141
Malfunction
141
DTC P0235 (P0235) Intake Air Pressure Sensor Circuit Malfunction
141
DTC P0340 (P0335/P0340) CMP Sensor Circuit Malfunction
141
DTC P0500 (P0500) Vehicle Speed Sensor Circuit Malfunction
141
DTC P0560 (P0560) Power Supply Circuit Malfunction
141
General Information
142
Engine Diagnosis
142
Engine Diagnostic Flow Table
142
Customer Problem Inspection Form
142
Diagnostic Trouble Code (DTC) Check
142
Diagnostic Trouble Code (DTC) Clearance
142
Malfunction Indicator Lamp (MIL) Check
142
Inspection of PCM (ECM) and Its Circuits
143
Voltage Check
143
Resistance Check
145
Ground Circuit Check
146
General Description
142
On-Board Diagnosis
142
Precaution in Diagnosing Trouble
142
DTC P0101 (P0100) MAF Sensor Circuit Range/Performance Problem
151
DTC P0115 (DTC P0115) Engine Coolant Temp. Sensor Circuit Malfunction
154
Monitoring System Malfunction
155
Problem
155
DTC P0180 Fuel Temp. Sensor Circuit Malfunction
157
DTC P0190 (P0190) Fuel Rail Pressure Sensor Circuit Malfunction
158
Consistency Function
160
DTC P1112 (P0230) Fuel Pressure Monitoring Circuit Malfunction
160
Dtc P0202 (P0200) Injector Circuit Malfunction Cylinder 2
162
Dtc P0203 (P0200) Injector Circuit Malfunction Cylinder 3
162
Dtc P0204 (P0200) Injector Circuit Malfunction Cylinder 4
162
DTC P0215 Double Relay Circuit Malfunction
164
DTC P0230 Fuel Pump Supply Circuit Malfunction
165
DTC P0243 (P0243) Turbo Pressure Solenoid Valve Circuit Range/Performance Problem
166
Relay Circuit Malfunction
169
DTC P0381 Glow Indicator Lamp Circuit Malfunction
170
DTC P0402 (P0903) EGR Solenoid Valve Flow Excessive Detected
171
DTC P0403 (P0403) EGR Solenoid Valve Circuit Malfunction
172
DTC P0561 Stabilization of Sensor Supply
173
DTC P0603/P0606!!G/P1171/P1617 ECM Function
173
DTC P1101 (P0105) Barometric Pressure Sensor Circuit Malfunction
173
Dtc P1169 (P0170) Condenser Voltage Function 1
173
Dtc P1170 (P0170) Condenser Voltage Function 2
173
DTC P1108 Radiator Fan High Speed Circuit Malfunction
174
DTC P1109 Radiator Fan Low Speed Circuit Malfunction
175
DTC P1110 A/C Signal Circuit Malfunction
176
DTC P1135 3Rd Piston Deactivator
177
DTC P1138 (P0230) Fuel Pressure Regulator Circuit Malfunction
178
DTC P1402 (P0510) Throttle Solenoid Valve Circuit Malfunction
179
DTC P1511 Ignition Switch Circuit Malfunction
180
DTC P1519 Radiator Fan Circuit Malfunction
181
DTC P1606 MIL Circuit Malfunction
182
DTC P1608 ECT Warning Lamp Circuit Malfunction
183
DTC P1614 (P0560) Sensor Supply Function
184
DTC P0500 (P0500) Vehicle Speed Sensor Circuit Malfunction
191
DTC P0235 (P0235) Intake Air Pressure Sensor Circuit Malfunction
193
DTC P0560 (P0560) Power Supply Circuit Malfunction
195
Inspection
196
Special Tools
198
Section 6A3 Engine Mechanical (Rhz Engine)
199
Engine Mechanical
199
Maintenance
200
Oil Level Check, Oil Change and Oil Filter Change
200
On-Vehicle Service
200
Compression Check
200
Air Cleaner Element
201
Cylinder Head Cover
202
Intake Manifold
204
Exhaust Manifold
205
Timing Belt and Belt Tensioner (Engine with Camshaft Hub)
206
Timing Belt and Belt Tensioner (Engine Without Camshaft Hub)
212
Oil Pressure Switch
218
Oil Cooler
218
Oil Pan and Oil Pump Strainer
219
Oil Pump
224
Camshaft and Valve Lash Adjusters
228
Valves and Cylinder Head
230
Piston, Piston Rings, Connecting Rods and Cylinders
240
Unit Repair Overhaul
245
Engine Assembly
245
Main Bearings, Crankshaft and Cylinder Block
248
Special Tools
255
Required Service Materials
256
Section 6B Engine Cooling
258
Engine Cooling
258
General Description
259
Cooling Fan
261
Diagnosis
262
Maintenance
263
Coolant Level
263
Cooling System Service
263
Cooling System Flush and Refill
264
On-Vehicle Service
266
Cooling System Draining
266
Cooling Water Pipes or Hoses
266
Thermostat
267
Radiator
268
Radiator Fan Relay
269
Water Pump
270
Required Service Materials
271
Engine Fuel
272
Fuel Tank
276
Fuel Level Gauge
278
Section 6E3 Engine and Emission Control System (Rhz Engine)
279
General Description
281
System Diagram
281
Air Intake System
282
Fuel Delivery System
283
Electronic Control System
284
System Location Diagram
284
System Wiring Diagram
285
On-Vehicle Service
289
Accelerator Cable Adjustment
289
Idle Speed Inspection
289
Air Intake System
290
Vacuum Hose Routing Diagram
290
Intercooler
291
Throttle Valve Assembly
292
EGR Throttle Solenoid Valve
293
Vacuum Pump
293
Turbocharger
294
Boost Pressure Regulator Solenoid Valve
296
Glow Plug
297
Fuel Delivery System
298
Precautions
298
Low Pressure Fuel Supply System
300
Fuel Pump
301
Fuel Heater
301
Fuel Injector
302
Common Rail
305
(High Pressure Fuel Injection Rail)
305
Injection Pump
308
Electronic Control System
310
Engine Control Module (ECM)
310
Mass Air Flow Sensor (MAF Sensor)
312
Throttle Position Sensor (TP Sensor)
313
(Accelerator Stroke Sensor)
313
Fuel Temperature Sensor Assembly
314
Fuel (Rail) Pressure Sensor
316
Engine Coolant Temperature Sensor (ECT Sensor)
317
Camshaft Position Sensor (CMP Sensor)
318
Vss
318
Crankshaft Position Sensor
319
(Engine Speed Sensor)
319
Absolute Pressure Sensor)
320
Radiator Fan Control System
321
Double Relay
324
Pre Post Heating Relay (Control Unit)
325
Egr System
326
Section 6G Cranking System (2.0 Kw Reduction Type)
330
General Description
331
Cranking Circuit
331
Starting Motor Circuit
331
Starting Motor
332
Diagnosis
333
Unit Repair Overhaul
334
Dismounting and Remounting
334
Disassembly and Reassembly
334
Inspection
335
Performance Test
338
Hold-In Test
338
No-Load Performance Test
338
Plunger and Pinion Return Test
338
Pull-In Test
338
Specifications
339
Required Service Material
339
Tightening Torque Specifications
339
Section 6H Charging System
340
Warning
341
On-Vehicle Service
341
Generator Belt
341
Unit Repair Overhaul
343
Generator
343
Dismounting and Remounting
343
Disassembly and Reassembly
344
Specifications
345
Generator
345
Special Tools
345
6H-6 Charging System
345
Exhaust System
346
Section 7A2 Manual Transmission
349
Manual Transmission
349
General Description
350
Components
351
Diagnosis
352
Diagnosis Table
352
On-Vehicle Service
353
Gear Oil Inspection and Change
353
Shift Control Levers
354
Switches
356
Back up Light Switch Removal and Installation
356
Transfer 4Wd Switch Removal and Installation
356
4Wd Switch and Back up Light Switch Inspection
357
Engine Rear Mounting
358
Dismounting of Transmission Unit
358
Remounting of Transmission Unit
361
Unit Repair
362
Transmission Case Components
362
Input and Counter Shaft Components
363
Gear Shifter Components
364
Unit Disassembly
365
Gear Shift Lever Case Assembly
365
Transmission Unit
365
Input Shaft Assembly
374
Main Shaft Assembly
374
Counter Shaft Assembly
375
5Th and Reverse Synchronizer Ring
376
Input Shaft Bearing Retainer and Oil Seal
376
Transmission Rear Case
376
Components Inspection
377
Input Shaft Assembly
377
Main Shaft Assembly
378
Counter Shaft and Reverse Idle Gear
380
Unit Assembly
382
Gear Shift Lever Case Assembly
382
Input Shaft Assembly
383
Main Shaft Assembly
384
Counter Shaft Assembly
388
Input Shaft Bearing Retainer and Oil Seal
389
Transmission Rear Case
389
Transmission Intermediate Case and Front Case (Location of Knock and Plug)
390
Specification
390
Tightening Torque
390
Required Service Material
404
Special Tool
405
Suzuki GRAND VITARA XL-7 Owner's Manual (274 pages)
Suzuki Automobile Owner's Manual
Brand:
Suzuki
| Category:
Automobile
| Size: 6.42 MB
Table of Contents
Table of Contents
6
Service Station
5
Warning
9
Seats and Restraint Systems
10
Instrument Panel
10
Seats and Restraint Systems 1
12
Front Seats
13
Driver Seat Height Adjuster
13
Power Seat
13
Manual Seats
13
Manual Lumbar
14
Heated Seats
14
Manual Reclining Seatbacks
14
Head Restraints
16
Passenger Folding Seatback
17
Seats and Restraint Systems
13
Rear Seats
18
Safety Belts
21
Questions and Answers about Safety Belts
22
Driver Position
23
How to Wear Safety Belts Properly
23
Right Front Passenger Position
27
Rear Seat Passengers
27
Child Restraints
30
Safety Belt Pretensioners
30
Older Children
30
Safety Belt Extender
30
Infants and Young Children
31
Where to Put the Restraint
36
Airbag System
45
Where Are the Airbags
47
Passenger Sensing System
51
Restraint System Check
54
Checking the Restraint Systems
54
Servicing Your Airbag-Equipped Vehicle
54
Features and Controls
56
Keys
57
Remote Keyless Entry (Rke) System Operation
58
Remote Vehicle Start
60
Doors and Locks
61
Power Door Locks
61
Delayed Locking
62
Lockout Protection
62
Programmable Automatic Door Locks
62
Rear Door Security Locks
62
Windows
64
Power Windows
64
Theft-Deterrent Systems
65
Sun Visors
65
Daily Inspection Checklist
67
Before Driving
67
Starting and Operating Your Vehicle
68
Ignition Positions
68
New Vehicle Break-In
68
Starting the Engine
69
Retained Accessory Power (Rap)
69
Automatic Transaxle Operation
70
Engine Coolant Heater
70
Parking Brake
73
Shifting into Park (P)
73
Engine Exhaust
75
Running the Engine While Parked
75
Mirrors
76
Automatic Dimming Rearview Mirror with Compass
76
Manual Rearview Mirror
76
Storage Areas
77
Glove Box
77
Outside Convex Mirrors
77
Outside Power Mirrors
77
Center Console Storage Area
78
Luggage Carrier
78
Assist Handles
78
Convenience Net
79
Sunroof
80
Instrument Panel
82
Instrument Panel Overview
83
Hazard Warning Flashers
85
Other Warning Devices
85
Tilt Wheel
85
Turn Signal/Multifunction Lever
85
Service and Appearance Care
86
Windshield Wipers
86
Cruise Control
87
Rear Window Wiper/Washer
87
Windshield Washer
87
Dome Lamp
90
Instrument Panel Brightness
90
Battery Run-Down Protection
91
Cargo Lamp
91
Electric Power Management
91
Map Lamps
91
Accessory Power Outlet(S)
92
Climate Controls
92
Outlet Adjustment
95
Rear Air Conditioning and Heating System
95
Maintenance Schedule
96
Passenger Compartment Air Filter
96
Instrument Panel Cluster
97
Speedometer and Odometer
97
Trip Odometer
97
Warning Lights, Gages, and Indicators
97
Airbag Readiness Light
98
Passenger Safety Belt Reminder Light
98
Passenger Airbag Status Indicator
99
Battery Warning Light
101
Brake System Warning Light
101
Anti-Lock Brake System Warning Light
102
Engine Coolant Temperature Warning Light
102
Traction Control System (Tcs) Warning Light
102
Engine Coolant Temperature Gage
103
Malfunction Indicator Lamp
103
Tire Pressure Light
103
Oil Pressure Light
105
Cruise Control Light
106
Reduced Engine Power Light
106
Security Light
106
All-Wheel Drive Disabled Light
107
Highbeam on Light
107
Service All-Wheel Drive Light
107
Fuel Gage
108
Service Vehicle Soon Light
108
DIC Operation and Displays
109
Driver Information Center (DIC)
109
DIC Warnings and Messages
112
DIC Vehicle Personalization
117
Factory Settings
120
Audio System(S)
121
Navigation/Radio System
149
Rear Seat Entertainment System
149
Audio Steering Wheel Controls
155
Theft-Deterrent Feature
155
Multi-Band Antenna
156
Radio Reception
156
Driving Your Vehicle
158
General Information
160
Electronic Stability Control
163
Traction Control System (Tcs)
163
All-Wheel Drive System
164
Steering
164
All-Wheel Drive (Awd) System
164
Off-Road Recovery
165
City Driving
169
Freeway Driving
169
Highway Hypnosis
170
Winter Driving
172
Towing Your Vehicle
178
Recreational Vehicle Towing
178
Level Control
179
Index
183
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SUZUKI GRAND VITARA XL-7 Specifications (4 pages)
Brand:
SUZUKI
| Category:
Automobile
| Size: 0.48 MB
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