Air Flow Control Actuator Removal And Installation; Air Flow Control Actuator And Its Circuit Inspection - Suzuki SX4 Service Manual

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7B-80 Air Conditioning System: Automatic Type
Air Flow Control Actuator Removal and
Installation
Removal
1) Disconnect negative cable at battery.
2) Remove steering column hole cover from instrument
panel.
3) Remove driver side foot duct from HVAC unit.
4) Disconnect air flow control actuator connector (2).
5) Remove air flow control actuator (1) from HVAC unit
by removing screws (3).
1
Installation
Reverse removal procedure noting the following
instructions.
• Before installing actuator, make sure that position of
actuator lever is in between "BENT" position and
"DEF" position.
• Be sure to insert pin (1) of air flow control actuator into
the groove (2) of link.
1
S7RW0A7226006
2
3
I7RW01722022-01
2
I7RW01722023-02
Air Flow Control Actuator and Its Circuit
Inspection
1) Remove air flow control actuator from HVAC unit
referring to "Air Flow Control Actuator Removal and
Installation: Automatic Type".
2) Connect connector to air flow control actuator.
3) Set air flow selector to "BENT" position with ignition
switch turned ON.
4) Connect voltage meter between terminal "2" and
body ground.
5) Turn air flow selector to "DEF" position.
6) Measure output voltage variation while air flow
control actuator is operated from "BENT" position (A)
to "DEF" position (B) as following specification.
If measure voltage is out of specification or does not
vary linearly as the shown in graph, check related
wire circuit and HVAC control module. If wire circuits
and HVAC control module are OK, go to next step.
Air flow control actuator output voltage
0.48 – 4.53 V (linear variation as following graph)
B
A
M
(V)
5.00
4.53
3.35
2.60
1.78
0.48
[A]: BENT
[B]: DEF
[C]: BI-LEVEL
S7RW0A7226007
1
2
3
4
5
6
1
2
3
5
6
[A]
[C] [D] [E]
[B]
[F]
I7RW01722024-02
[D]: FOOT
[E]: DEF / FOOT
[F]: Actuator lever position

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Questions and answers

Gawthorpe
February 27, 2025

Adjust throttle motor

1 comments:
Mr. Anderson
February 27, 2025

The idle speed on a Suzuki SX4 should be controlled by the Idle Air Control Valve (IACV) rather than adjusting the idle screw on the throttle body, as the screw is factory set. Before using compressed air in the idle-air-bypass passages, the IACV should be removed to prevent damage to its delicate mechanism. If there is an issue with idle speed, checking the IACV function and referring to the SX4 service manual is recommended.

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Adetunji Ismail
March 4, 2025

I have an issue of crank but not starting When I scan it brought this codeU0100 Which means no communication thou crank sensor wire was cut off but it was fix back What could be wrong and what could be the solution,

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jack wrona
March 6, 2025

increasing revs when changing gears

1 comments:
Mr. Anderson
March 6, 2025

The Suzuki SX4 may have increasing revs when changing gears due to its drive-by-wire system and the difference in final drive ratios between the manual (4.41) and automatic (2.81) transmissions. This difference causes high cruising RPMs in the manual version and sluggishness in the automatic. Additionally, if the revs climb while going uphill, it may be due to the transmission downshifting or kicking out of overdrive. Other possible causes include low transmission fluid, abuse, or a faulty transmission design.

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paul murphy
March 19, 2025

My heater stopped working the blower **** is good, control unit ?

1 comments:
Mr. Anderson
March 19, 2025

Possible issues with the heater in a Suzuki SX4 if the blower is working but the heater is not include:

1. Incorrect Temperature Output
- Temperature control cable broken or bent (non-A/C and manual A/C) → Check the temperature control cable.
- Temperature selector faulty (non-A/C and manual A/C) → Check the temperature selector.
- Incorrect installation of the temperature control cable (non-A/C and manual A/C) → Check and adjust the position as necessary.
- Temperature control door assembly broken → Repair the temperature control door assembly.
- Air ducts clogged → Repair air ducts.
- Heater core leaked or clogged → Replace the heater core.
- Heater hoses leaked or clogged → Replace heater hoses.
- Thermostat faulty → Check the thermostat.
- Temperature control actuator faulty (auto A/C) → Check the temperature control actuator.
- HVAC control module faulty (auto A/C) → Check the HVAC control module.
- Wiring or grounding faulty (auto A/C) → Repair as necessary.

2. Other Possible Causes
- Air flow control cable broken or bent → Check the air flow control cable.

Checking and addressing these components should help identify and resolve the heater issue.

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