Transfer Assembly Disassembly And Reassembly - Suzuki GRAND VITARA JB416 Service Manual

1. Front oil seal No.1
: Apply grease 99000-25010 to oil seal lip.
2. Front case bolt
3. Front case
4. Knock pin
5. Oil pipe
6. Input gear assembly
7. Input gear plate bolt
8. Counter gear assembly
9. Needle bearing
10. Center case
: Apply sealant 99000-31260 to mating
surface of front case, transfer control
cover and center case.
11. Damper
12. 4L/N switch
13. Center differential lock switch
14. Transfer actuator assembly
15. Control cover bolt
: Apply thread lock 99000-32110 to bolt
thread.
16. Damper bolt
17. Breather pipe
18. O-ring
19. Snap ring
Transfer Assembly Disassembly and
Reassembly
Disassembly
1) Remove harness bracket (1).
1
2) Remove center differential lock switch (1) and 4L/N
switch (2).
3) Remove transfer actuator assembly (3) and breather
pipe (4).
3
1
Transfer: Motor-Shift Type (Transfer with Shift Actuator) 3C-60
20. Washer
21. Shim
22. Reduction shift sleeve
23. Center differential assembly
24. Low gear
25. Front drive shaft
26. Thrust needle bearing
27. Differential lock clutch sleeve
28. Front drive sprocket bush
29. Front drive sprocket
30. Rear output shaft assembly
31. Front output shaft assembly
32. Drive chain
33. Rear case
: Apply sealant 99000-31260 to mating
surface of rear case, oil pump cover and
center case.
34. Oil level / filler plug
: Apply sealant 99000-31260 to plug
thread.
35. Harness bracket
36. Harness bracket bolt
37. Rear case bolt
38. Oil strainer
S5JB0E3316009
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I5JB0A331010-01
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2
I5JB0A331011-01
4) Remove oil pump cover (1).
1
5) Remove oil pump inner rotor (1), outer rotor (2), oil
strainer (4) and drive pin (3).
3
39. Oil strainer bolt
40. Oil pump outer rotor
41. Oil pump inner rotor
42. Oil pump drive pin
43. Oil strainer bolt
44. Oil pump cover bolt
45. Oil drain plug
: Apply sealant 99000-31260 to
plug thread.
46. Transfer to transmission bolt
47. Front oil seal No.2
: Apply grease 99000-25010 to oil
seal lip.
48. Rear oil seal
: Apply grease 99000-25010 to oil
seal lip.
49. Transfer actuator bolt
50. Control cover
: 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
: 10 N⋅m (1.0 kgf-m, 7.5 lb-ft)
: 50 N⋅m (5.0 kgf-m, 36.5 lb-ft)
: 20 N⋅m (2.0 kgf-m, 14.5 lb-ft)
: Do not reuse.
: Apply transfer oil.
I5JB0A331012-01
1
2
4
I5JB0A331013-01