Subaru IMPREZA GD 2007 Series Manual page 2902

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5) Attach the interlock plunger on 3rd-4th fork rod.
NOTE:
Apply grease to plunger to prevent it from falling.
6) Attach the 3rd-4th fork rod into 3rd-4th shifter
fork through the hole on the rear of transmission
case.
7) Align the holes in the rod and the fork, and drive
the new straight pin into these holes.
NOTE:
• Set the reverse fork rod to neutral.
• Make sure the interlock plunger (before installa-
tion) is on the reverse fork rod side.
ST 398791700 STRAIGHT PIN REMOVER
8) Install the 5th shifter fork onto the rear of reverse
fork rod. Align the holes in the two parts and drive
new straight pin into the specified place.
ST 398791700 STRAIGHT PIN REMOVER
( B )
( A )
( C )
(A) 5th shifter fork
(B) Reverse fork rod
(C) Straight pin
9) Position the balls, check ball springs and new
gaskets into holes of the 3rd-4th and 1st-2nd rods,
and install the plugs.
Tightening torque:
20 N·m (2.0 kgf-m, 14.5 ft-lb)
10) Install the front differential assembly. <Ref. to
5MT-68, INSTALLATION, Front Differential As-
sembly.>
11) Install the main shaft assembly.
<Ref. to 5MT-54, INSTALLATION, Main Shaft As-
sembly.>
Shifter Fork and Rod
MANUAL TRANSMISSION AND DIFFERENTIAL
12) Install the drive pinion shaft assembly. <Ref. to
5MT-59, INSTALLATION, Drive Pinion Shaft As-
sembly.>
13) Install the transmission case. <Ref. to 5MT-51,
INSTALLATION, Transmission Case.>
14) Install the transfer case together with the exten-
sion case assembly. <Ref. to 5MT-39, INSTALLA-
TION, Transfer Case and Extension Case
Assembly.>
15) Install the back-up light switch and the neutral
position switch. <Ref. to 5MT-35, INSTALLATION,
Switches and Harness.>
16) Install the manual transmission assembly to the
vehicle. <Ref. to 5MT-28, INSTALLATION, Manual
Transmission Assembly.>
C: INSPECTION
1) Check the fork and rod for damage. Replace if
damaged.
2) Gearshift mechanism
Repair or replace the gearshift mechanism if ex-
cessively worn, bent or defective in any way.
3) Inspect the clearance between 1st, 2nd driven
gear and reverse driven gear. If any clearance is
not within specifications, replace the shifter fork as
required.
Clearance (a) and (b):
9.5 mm (0.374 in)
MT-00311
(A) 1st driven gear
(B) Reverse driven gear
(C) 2nd driven gear
Part No.
32804AA060
32804AA070
MT-00366
32804AA080
5MT-79
(a) (b)
(A)
(B)
(C)
MT-01398
1st-2nd shifter fork
Mark Remarks
Approaches 1st gear
1
by 0.2 mm (0.008 in).
No mark Standard
Moves away from 2nd
3 gear by 0.2 mm
(0.008 in).