Subaru 1600 Manuals

Manuals and User Guides for Subaru 1600. We have 1 Subaru 1600 manual available for free PDF download: Service Manual

Subaru 1600 Service Manual (853 pages)

Brand: Subaru | Category: Automobile | Size: 38.32 MB

Table of Contents
3
Applicable V.I.N. of this Manual
6
The Meaning of V.I.N
7
Identification Numbers
8
Vehicle Identification Number
8
Engine Serial Number
8
Transmission Serial Number
8
Safety Certification Plate
8
Vehicle Emi.ion Control Information Labels
8
Emission Data Label (California Models Only)
8
Vehicleldentiflcltion Number Plate
9
Color Code Label
9
Recommended Lubricants
9
Opening Engine Hood
12
Lifting Points and Procedure
12
Pantograph Jack
12
Lift
13
Towing Hooks
14
SCHEDULE of MAIN-Renance SERVICES
16
Procedures of Maintenance Services
17
Inuke and Exhaust Valve Clearances
17
Drive Belt
18
Cylinder Head Nuts, Bolts and Intake Manifold Bolts
18
Engine Oil
19
Engine Oil Filter
20
Engine Coolant
20
Cooling System, Hoses and Connections
20
Engine I die Speed
20
Choke Mechanism Lubrication
21
Fuel Filter
21
Air Filter Elements (Air Cleaner, P .C.V. Air Filter)
23
Spark Plugs
23
Transmission Oil
23
Gear Oil for Leaks
24
Automatic Transmission Fluid
24
Differential Gear Oil (Automatic Transmission)
25
Rear Differential Gear Oil (4WD Vehicle)
25
Brake Fluid
26
Disc Brake Pad and Disc
27
Brake Lining and Drum
27
Brake System for Leaks or Damage
28
Brake System, Parking Brake and Brake Servo System Operations
28
Cups and Dust Seals of Master Cylinder and Wheel Cylinders
29
Lubricate Front Disc Caliper
29
Vacuum Hose and Check Valve of Brake Servo System
30
Clutch and Hill Holder Systems
30
Steering System, Front and Rear Axle Boots
31
Power Steering System
32
Wheel Alignment
35
Retighten Wheel Nuts
36
Headlight Aiming
36
Specifications and Service Data
39
Component Parts
51
On-Car Services
67
Dismounting and Remounting
75
Removal
80
Disassembly
82
Inspection and Adjustment
83
Assembly
98
Installation
104
Troubleshooting
112
Specifications and Service Data
124
Hitachi Carburetor
127
Carter-Weber Carburetor
142
COMPONENT PARTS of FUEL SYSTEM (Except Carburetor)
151
Fuel Tank
153
Fuel Filter
157
Fuel Pump
157
Fuel Delivery and Fuel Return Line
159
Evaporation Line and Canister
160
Troubleshooting
161
Special Tools
167
General Description
169
System Application
169
General Precautions
169
Crankcase Emission Control System
169
Description
177
Inspection
185
Troubleshooting for ECC System
185
Evaporative Emission Control System
215
Schematic Drawing
215
Description
215
Inspection
216
Special Tool
216
Specifications
219
Service Data
220
Clutch
224
Component Parts
224
On-Car Service
224
Removal
225
Inspection
226
Installation
229
Manual Transmission and Differential
230
Cross Sectional View
230
Component Parts
232
Dismounting
242
Removal
243
Inspection
249
Assembly
251
Installation
259
Screw
265
Remounting
276
Transmission Control System
279
Component Parts
279
Inspection
282
Assembly
282
Plate
282
Installation
284
Specifications
297
Service Data
299
Automatic Transmission and Differential
304
Cross Sectional View
304
Construction and Operation
306
Component Parts
315
Straight Pin
316
Troubleshooting and On-Car Service
323
Dismounting
336
Disassembly, Inspection and Assembly
337
Remounting
363
Component Parts
367
Screw & Washer
367
Removal
368
Disassembly
368
Inspection
368
Assembly
368
Specifications and Service Data
399
Front Suspension
403
Front Suspension Damper Strut
408
Stabilizer
412
Front Crossmember
412
Wheels and Axles
420
Component Parts
420
Housing
421
Replacement of D.o.j./D.o.j. Boot of Front Axle
427
Shaft
427
REAR AXLE (Except 4WD)
428
Rear Axle of 4Wd
430
Wheel
433
Troubleshooting
436
Specifications and Service Data
439
Front Brake
441
Rear Brake
449
Master Cylinder
452
BRAKE BOOSTER (Master-Vac)
454
PARKING (Hand) BRAKE
457
Brake Line
461
Troubleshooting
464
Hill-Holder
466
Construction and Operation
466
Component Parts
468
Removal
469
Inspection
469
Installation
469
Specifications and Service Data
475
OPERATING PRINCIPLE (Power Steering System)
480
Steering Shaft
482
Tilt Steering Wheel
484
Spring B
487
Spring a
487
STEERING GEARBOX (Manual Steering System)
491
STEERING GEARBOX (Power Steering System)
500
BELT LINE (Power Steering System)
515
FLUID LINE (Power Steering System)
519
Troubleshooting
523
Removal and Disassembly
540
Inspection
541
Assembly
541
Installation
542
Cable
544
Accelerator Cable
545
Speedometer Cable
545
Specifications and Service Data
547
Heating and Ventilating
547
Outline
549
Outline
557
On-Car Services
564
Repair for Component Parts
575
Troubleshooting
583
Heating and Ventilating
583
Body Construction and Datum Points
597
Glasses
606
Doors
615
Rear Gate
630
Body Parts and Outer Accessories
636
Instrument Panel
648
Inner Accessories
657
Screw & Washer
692
Governor Weight
693
Snap Ring
696
Thrust Washer
696
Telltale (Graphic Monitor)
702
Window Plate
704
Trip Meter Reset Knob
704
Meter Glass
704
Speedometer
705
Telltale (Graphic Monitor)
708
Temperature Gauge
712
Tachometer
713

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