asieps_tobira_IM_US.book 31 ページ 2012年1月17日 火曜日 午後3時48分
3) Remove the clutch pedal and bushings.
(B)
(A)
(A) Clutch pedal
(B) Bushing
4) Remove the stopper, clip, O-ring and rod S, and
remove the spring and bushing S.
(E)
(D)
(C)
(A) Clip
(B) Bushing S
(C) Spring S
(D) Rod S
(E) Stopper
5) Remove the stopper from the clutch pedal.
6) Remove the clutch pedal pad. (Non-turbo mod-
el)
D: ASSEMBLY
1) Install the stopper, etc., temporarily to the pedal
bracket.
2) Clean the clutch pedal and brake pedal bushing
holes, apply grease, and install the bushings.
3) Align the holes of the pedal bracket, clutch pedal
and brake pedal, and install the brake pedal return
spring, assist rod, spring and bushing.
NOTE:
Clean the inside of the bushings and apply grease
before installing the spacer.
Clutch Pedal
E: INSPECTION
Move the clutch pedal pads in the lateral direction
with a force of approximately 10 N (1 kgf, 2 lbf) to
check that the clutch pedal deflection is within the
service limit.
(B)
CAUTION:
If the play exceeds the service limit, replace the
bushing with a new part.
Deflection of the clutch pedal:
Service limit
CL-00096
(B)
(A)
F: ADJUSTMENT
CL-00355
1) Turn the lock nut until the full stroke of clutch
pedal becomes within the specification.
CAUTION:
When adjusting the full stroke of clutch pedal,
do not turn the clutch switch.
NOTE:
If the lock nut cannot adjust the full stroke of clutch
pedal to the specified value, adjust it by turning the
master cylinder push rod.
Clutch pedal full stroke A:
130 — 135 mm (5.12 — 5.31 in)
Tightening torque (Clutch switch lock nut):
T: 8 N·m (0.8 kgf-m, 5.9 ft-lb)
CL-31
5.0 mm (0.197 in) or less
(B)
(A)
(A) Clutch pedal
(B) Brake pedal
A
CLUTCH SYSTEM
CL-00098
T
CL-00225