Suzuki Baleno Manual page 646

Sy413, sy416, sy418
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7B-76 AUTOMATIC TRANSMISSION (3 A/T)
1. Pump body
crescent portion
1. Oil seal
2. Oil pump body
3) Check tip clearance of both drive and driven gears.
4) Check side clearance of both gears.
1. Straightedge (Press it
down while measuring)
Installation
1) Install pump body oil seal.
2) Install driven gear and drive gear to pump body after applying
3) Install pump cover to pump body and tighten 11 pump cover
4) Install 2 oil pump cover seal rings.
5) Apply transmission fluid to oil pump bushes and 2 seal rings.
6) Install cover seal (O ring) applied with grease and make sure
7) Check drive gear for smooth rotation.
Measure radial clearance between gear tooth and crescent. If
clearance exceeds its limit, replace gear.
Tip clearance
Standard : 0.11 – 0.14 mm (0.0044 – 0.0055 in.)
Limit
: 0.3 mm (0.011 in.)
Using a straightedge and a feeler gauge, measure side clear-
ance between gear and pump body.
Side clearance
Standard :0.02 – 0.05 mm (0.0008 – 0.0019 in.)
Limit
: 0.1 mm (0.0039 in.)
Use special tool and hammer to install it, and then apply grease
to its lip portion.
Special Tool
(A): 09913-85210
"A": SUZUKI SUPER GREASE C, 99000-25030
fluid to gears.
bolts to specification.
Tightening Torque
(a): 10 N·m (1.0 kg-m, 7.5 lb-ft)
that it is not twisted or extruded.

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