Suzuki Baleno Manual page 554

Sy413, sy416, sy418
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7A2-32 MANUAL TRANSMISSION
1. Rear case
1. Retainer
1. Bearing
2. Drive gear
Drive bevel gear backlash adjustment and side bearing
preload adjustment
1) Using special tool, install differential assembly into rear case.
2) Using depth gauge, measure depth "a" down to bearing outer
1. Outer race
3) Calculate shim thickness to be inserted into differential side
4) Select shim(s) to fit within calculated value.
5) Place bearings, spacer, shim(s) and drive gear to rear case and
Special Tool
(A): 09927-56030
race and obtain difference with dimension "b" of bearing retain-
er; "a" – "b" = "c".
Special Tool
(A): 09922-77241
bearing.
Shim thickness = "c" + (0.085 to 0.114 mm)
(0.0033 to 0.0045 in.)
Available shims
tighten bevel pinion nut to specified torque.
Tightening Torque
(a): 120 N·m (12.0 kg-m, 87.0 lb-ft)
Special Tool
(A): 09927-76030
0.30, 0.87, 0.84, 0.81, 0.78,
0.75, 0.72, 0.69, 0.66, 0.63,
and 0.60 mm
0.012, 0.034, 0.033, 0.032,
0.031, 0.029, 0.028, 0.027,
0.026, 0.025 and 0.024 in.

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