Right Side - Suzuki Baleno Manual

Sy413, sy416, sy418
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Right side

Right side
1. Differential gear
D Using similar procedure to the above, set dial gauge tip to gear
shoulder.
D Move gear up and down by hand and read dial gauge.
2) If thrust play is out of specification, select suitable thrust washer
from among following available size, install it and check again
that specified gear play is obtained.
Available thrust washer
thickness
3) Drive in spring pin from right side till it is flush with differential
case surface.
4) Press-fit L bearing by using special tool and copper hammer.
Special Tool
1. Differential side
R bearing
(C): 09951-76010
2. Speedometer
drive gear
(D): 09951-16060
3. Differential side
pinion shaft pin
5) Install speedometer drive gear, support differential assembly as
4. Differential case
illustrated so as to L bearing is floating, and then press-fit R
5. Differential side
L bearing
bearing like L bearing in Step 4).
6) Hold differential assembly with soft jawed vise, install final gear
as shown in figure and then tighten it with 8 bolts with thread lock
cement applied to specified torque.
"A": Thread lock 1322, 99000-32110
Tightening Torque
(a): 90 N·m (9.0 kg-m, 65.0 lb-ft)
1. Final gear bolt
2. Final gear
3. Torque wrench
4. Soft jawed vise
5. Groove
MANUAL TRANSMISSION (G13 AND G16 ENGINE MODELS) 7A-31
CAUTION:
Use of any other bolts than specified ones is prohib-
ited.
0.9, 0.95, 1.0, 1.05, 1.1, 1.15
and 1.2 mm
(0.035, 0.037, 0.039, 0.041,
0.043, 0.045 and 0.047 in.)

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