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2000 Grand Vitara SQ625
User Manuals: Suzuki 2000 Grand Vitara SQ625 SUV
Manuals and User Guides for Suzuki 2000 Grand Vitara SQ625 SUV. We have
1
Suzuki 2000 Grand Vitara SQ625 SUV manual available for free PDF download: Service Manual
Suzuki 2000 Grand Vitara SQ625 Service Manual (729 pages)
Brand:
Suzuki
| Category:
Automobile
| Size: 11.4 MB
Table of Contents
Table of Contents
6
General Information
7
Engine Diagnosis
10
Precaution in Diagnosing Trouble
15
Engine Diagnostic Flow Table
16
Customer Problem Inspection Form
18
Diagnostic Trouble Code (DTC Clearance
20
Fail-Safe Table
21
Diagnostic Trouble Code (DTC) Table
22
Scan Tool Data
25
Visual Inspection
31
Engine Basic Check
32
Engine Diagnosis Table
33
Resistance Check
44
Table A-5 ECM (PCM) Power and Ground Circuit Check
47
DTC P0110 (DTC no
51
Coolant Temp. Sensor Circuit Malfunction
53
DTC P0130 (DTC No.13)
59
Table of Contents
113
Fuel Pressure Relief Procedure
118
Fuel Leakage Check Procedure
119
Engine Diagnosis
120
General Description
120
On-Board Diagnostic System (Vehicle Without Monitor Connector)
120
On-Board Diagnostic System (Vehicle with Monitor Connector)
123
Precaution in Diagnosing Trouble
125
Engine Diagnostic Flow Table
126
Diagnostic Trouble Code (DTC) Check
131
Malfunction Indicator Lamp (MIL) Check
131
Diagnostic Trouble Code (DTC) Clearance
132
Diagnostic Trouble Code (DTC) Table
133
Fail-Safe Table
137
Scan Tool Data
138
Scan Tool Data Definitions
141
Engine Diagnosis Table
144
ECM (PCM) Substitution
149
Inspection of ECM (PCM) and Its Circuits
149
Voltage Check
149
Resistance Check
155
Check
158
DTC P0100 (DTC No.33, 34) Mass Air Flow Sensor Circuit Malfunction
163
DTC P0110 (DTC No.23, 25) Intake Air Temp. Circuit Malfunction
165
DTC P0115 (DTC No.14, 15) Engine Coolant Temp. Circuit Malfunction
167
DTC P0120 (DTC No.21, 22) Throttle Position Circuit Malfunction
169
DTC P0121 Throttle Position Circuit Performance Problem
171
DTC P0130 HO2S (Bank-1 Sensor-1) Circuit Malfunction
173
DTC P0133 HO2S (Bank-1 Sensor-1)
175
Detected
176
DTC P0135 HO2S (Bank-1 Sensor-1) Heater Circuit Malfunction
178
DTC P0136 HO2S (Bank-1 Sensor-2) Circuit Malfunction
180
DTC P0141 HO2S (Bank-1 Sensor-2) Heater Circuit Malfunction
182
DTC P0150 HO2S (Bank-2 Sensor-1) Circuit Malfunction
184
DTC P0153 HO2S (Bank-2 Sensor-1) Circuit Slow Response
186
Detected
187
DTC P0155 HO2S (Bank-2 Sensor-1) Heater Circuit Malfunction
189
DTC P0156 HO2S (Bank-1 Sensor-2) Circuit Malfunction
191
DTC P0161 HO2S (Bank-2 Sensor-2) Heater Circuit Malfunction
193
DTC P0171 Fuel System too Lean (Bank-1)
195
DTC P0172 Fuel System too Rich (Bank-1)
195
DTC P0174 Fuel System too Lean (Bank-2)
197
DTC P0175 Fuel System too Rich (Bank-2)
197
DTC P0300 Random Misfire Detected
199
DTC P0301 Cylinder 1 Misfire Detected
199
DTC P0302 Cylinder 2 Misfire Detected
199
DTC P0303 Cylinder 3 Misfire Detected
199
DTC P0304 Cylinder 4 Misfire Detected
199
DTC P0305 Cylinder 5 Misfire Detected
199
DTC P0306 Cylinder 6 Misfire Detected
199
DTC P0335 Crankshaft Position Sensor Circuit Malfunction
201
DTC P0340 (DTC No.42) Camshaft Position Sensor Circuit Malfunction
203
DTC P0400 (DTC No.51) Exhaust Gas Recirculation Flow Malfunction
206
DTC P0420 Catalyst System (Bank-1) Efficiency below Threshold
209
DTC P0430 Catalyst System (Bank-2) Efficiency below Threshold
209
DTC P0443 EVAP Control System Purge Control Valve Circuit Malfunction
211
DTC P0460 Fuel Level Sensor Circuit High Input
216
DTC P0500 (DTC No.24) Vehicle Speed Sensor Malfunction
218
DTC P0505 Idle Air Control System Malfunction
221
DTC P0601 Internal Control Module Memory Check Sum Error
224
DTC P1408 Manifold Absolute Pressure Sensor Circuit Malfunction
225
DTC P1450 Barometric Pressure Sensor Circuit Malfunction
227
DTC P1451 Barometric Pressure Sensor Performance Problem
227
DTC P1500 Engine Start Signal Circuit Malfunction
229
DTC P1510 ECM Back-Up Power Supply Malfunction
231
(If Equipped)
240
Special Tools
242
Engine Mechanical (G16 Engine)
243
General Description
244
On-Vehicle Service
246
Compression Check
246
Engine Vacuum Check
248
Oil Pressure Check
249
Valve Lash (Clearance)
251
Air Cleaner Element
253
Cylinder Head Cover
254
Throttle Body and Intake Manifold
255
Exhaust Manifold
258
Timing Belt and Belt Tensioner
260
Oil Pan and Oil Pump Strainer
265
Oil Pump
269
Rocker Arms, Rocker Arm Shaft and Camshaft
274
Valves and Cylinder Head
283
Piston, Piston Rings, Connecting Rods and Cylinders
296
Unit Repair Overhaul
306
Engine Assembly
306
Main Bearings, Crankshaft and Cylinder Block
311
Special Tools
323
Required Service Materials
324
(H25 Engine)
325
General Description
326
On-Vehicle Service
328
Compression Check
328
Engine Vacuum Check
329
Oil Pressure Check
330
Air Cleaner Element
331
Throttle Body and Intake Manifold
332
Exhaust Manifold
338
Cylinder Head Covers
342
Oil Pan and Oil Pump Strainer
343
Timing Chain Cover
346
Oil Pump
348
LH (NO.1) Bank 2Nd Timing Chain and Chain Tensioner
351
1St Timing Chain and Chain Tensioner
357
Tightening Torque
363
RH (NO.2) Bank 2Nd Timing Chain and Chain Tensioner
365
Oil Pump Chain
370
Camshaft and Valve Lash Adjuster
374
Valve Lash Adjuster Noise Diagnosis
381
Valves and Cylinder Heads
382
Piston, Piston Rings, Connecting Rods and Cylinders
393
Unit Repair Overhaul
404
Engine Assembly
404
Main Bearings, Crankshaft and Cylinder Block
408
Special Tools
418
Required Service Material
419
Section 6A4 Engine Mechanical (J20 Engine)
420
General Description
421
On-Vehicle Service
423
Compression Check
423
Engine Vacuum Check
425
Oil Pressure Check
426
Air Cleaner Element
427
Throttle Body and Intake Manifold
428
Exhaust Manifold
431
Cylinder Head Cover
434
Oil Pan and Oil Pump Strainer
435
Oil Pump
438
Timing Chain Cover
441
2Nd Timing Chain and Chain Tensioner
445
1St Timing Chain and Chain Tensioner
451
Camshafts and Valve Lash Adjusters
457
Valve Lash Adjuster Noise Diagnosis
463
Valves and Cylinder Head
464
Pistons, Piston Rings, Connecting Rods and Cylinders
476
Engine Mountings
486
Unit Repair Overhaul
487
Engine Assembly
487
Main Bearings, Crankshaft and Cylinder Block
491
Special Tools
504
Required Service Materials
505
Section 6B Engine Cooling
506
Engine Cooling
506
General Description
507
Cooling System Circulation
507
Thermostat
509
Cooling Fan Clutch
509
Coolant
510
Maintenance
511
Coolant Level Check
511
Cooling System Service
512
Cooling System Flush and Refill
512
Cooling Fan Belt Tension Check and Adjustment
514
Diagnosis
511
Diagnosis Table
511
On-Vehicle Service
516
Coolant Draining
516
Cooling Water Pipes or Hoses
516
Thermostat
518
Cooling Fan Belt
520
Cooling Fan and Fan Clutch
521
Radiator
522
Water Pump
526
Engine Coolant Temperature (ECT) Sensor
529
Required Service Material
529
Tightening Torque Specification
529
Engine Fuel
530
Fuel System
530
Fuel Lines
533
Fuel Filler Cap
534
Fuel Tank
534
Section 6E1 Engine and Emission Control System (Sequential Multiport Fuel Injection for G16/J20 Engines)
538
Air Intake System
545
Fuel Delivery System
546
Electronic Control System
547
Engine & Emission Control Input/Output Table
553
On-Vehicle Service
554
General
555
Accelerator Cable Adjustment
555
A/T Throttle Cable Adjustment (4 A/T)
555
Idle Speed/Idle Air Control Duty
556
Inspection
556
Idle Mixture Inspection/Adjustment
557
Air Intake System
558
Throttle Body
558
Idle Air Control Valve
560
Fuel Delivery System
561
Fuel Pressure Inspection
561
Fuel Pump
562
Fuel Pressure Regulator
563
Fuel Injector
565
Electronic Control System
568
MAF Sensor
569
IAT Sensor
571
TP Sensor
572
ECT Sensor
573
Engine Coolant Temperature Sensor
573
Vehicle Speed Sensor
576
Camshaft Position Sensor
576
Crankshaft Position Sensor
577
Fuel Level Sensor
579
Main Relay
580
Fuel Pump Relay
581
Fuel Cut Operation (Inspection) 6E1-45
582
Emission Control System
583
EGR System
583
Evaporative Emission Control System
585
PCV System
587
Tightening Torque Specifications
588
Section 6E2 Engine and Emission Control System (Sequential Multiport Fuel Injection for H25 Engine)
589
Special Tools
590
General Description
591
Air Intake System
594
Fuel Delivery System
595
Electronic Control System
596
Engine & Emission Control Input/Output Table
600
On-Vehicle Service
601
General
602
Accelerator Cable Adjustment
602
A/T Throttle Cable Adjustment
602
Idle Speed/Idle Air Control Duty Inspection
603
Air Intake System
606
Throttle Body
606
Idle Air Control Valve
609
Fuel Delivery System
611
Fuel Pressure Inspection
611
Fuel Pump
612
Fuel Pressure Regulator
613
Fuel Injector
614
Electronic Control System
619
Ecm (Pcm)
620
IAT Sensor
622
TP Sensor
624
ECT Sensor
625
Fuel Pump Relay
631
Fuel Cut Operation
631
Emission Control System
632
EGR System (if Equipped)
632
Evaporative Emission Control System
634
PCV System
634
Tightening Torque Specifications
636
Section 6F1 Ignition System (for G16 Engine)
637
General Description
638
System Wiring
638
Components
639
Diagnosis
639
Diagnostic Flow Table
640
Ignition Spark Check
641
Ignition Timing Check
642
On-Vehicle Service
644
High-Tension Cord
644
Ignition Coil Assembly (Igniter and Ignition Coil)
645
Spark Plug
646
Ignition Timing Adjusting Resistor (if Equipped)
646
CMP Sensor
647
Noise Suppressor
647
Special Tools
648
Tightening Torque Specification
648
Section 6F2 Ignition System (for J20/H25 Engines)
649
General Description
650
System Wiring
650
Components
651
Diagnosis
652
Diagnostic Flow Table
652
Ignition Spark Check
654
Ignition Timing Check and Adjustment
654
On-Vehicle Service
657
Ignition Coil Assembly (Igniter and Ignition Coil)
657
Spark Plug
657
CMP Sensor
659
Noise Suppressor
660
Tightening Torque Specifications
662
Section 6G Cranking System (0.9 Kw, 1.2 Kw and 1.4 Kw Reduction Type)
663
Special Tools
663
General Description
664
Cranking Circuit
664
Starting Motor Circuit
664
Starting Motor
665
Diagnosis
666
Unit Repair Overhaul
668
Dismounting and Remounting
668
Disassembly
668
Reassembly
672
Inspection
674
Performance Test
678
Hold-In Test
678
No-Load Performance Test
678
Plunger and Pinion Return Test
678
Pull-In Test
678
Specifications
679
Required Service Material
680
Special Tool
680
Section 6G1 Cranking System (0.9 Kw No-Reduction Type)
681
General Description
682
Cranking Circuit
682
Starting Motor
682
Diagnosis
684
Unit Repair Overhaul
686
Dismounting
686
Remounting
686
Disassembly
687
Reassembly
688
Inspection
688
Performance Test
692
Check Pinion Return
692
Hold-In Test
692
No-Load Performance Test
692
Pull-In Test
692
Required Service Material
693
Special Tool
693
Specifications
693
Section 6H Charging System
694
Charging System
694
General Description
695
Battery
695
Generator
697
Diagnosis
699
Battery
699
Generator
701
On-Vehicle Service
704
Battery
704
Jump Starting in Case of Emergency
704
Dismounting
705
Handling
705
Remounting
705
Generator
706
Generator Belt
706
Unit Repair Overhaul
707
Generator
707
Dismounting
707
Remounting
708
Disassembly
709
Inspection
715
Replace Brush
719
Reassembly
720
Specifications
724
Battery
724
Generator
724
Tightening Torque Specifications
724
Exhaust System
725
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