Assembling Unit; Differential To Left Case - Suzuki Baleno Manual

7A-32 MANUAL TRANSMISSION (G13 AND G16 ENGINE MODELS)
1. Differential assembly
2. Transmission right case
3. Speedometer driven gear
1. Right case
2. Low speed gear shift shaft
3. High speed gear shift shaft
4. Countershaft assembly
5. Input shaft assembly
1. Reverse gear shaft 4. Washer
2. Right case 5. Reverse idler gear
3. Reverse gear shift lever A: Thread hole

ASSEMBLING UNIT

DIFFERENTIAL TO LEFT CASE

1) Install differential assembly into right case.
2) Insert speedometer driven gear case assembly applied with oil
to its O ring and gear, then tighten it with bolt.
CAUTION:
D While inserting case assembly into transmission,
D Never push or hit slit portion of case when inserting
Tightening Torque
(a): 5.5 N·m (0.55 kg-m, 4.0 lb-ft)
3) Join input shaft, countershaft, low speed gear shift shaft and
high speed gear shift shaft assemblies all together, then install
them into right case.
NOTE:
D Input shaft R bearing on shaft can be installed into right
case by tapping shaft with plastic hammer.
D Check to make sure that counter shaft is engaged with
final gear while installing.
4) Install 5th & REV gear shift shaft with 5th & REV gear shift guide
shaft into right case. Reverse gear shift arm has to be joined
with reverse gear shift lever at the same time.
1. 5th & REV gear
shift shaft
2. 5th & REV gear
shift guide shaft
3. Reverse gear
shift lever
4. Reverse gear
shift arm
5. Right case
5) Make reverse idler gear with reverse gear shift lever, insert re-
verse gear shaft into case through idler gear and then align A
in shaft with B in case.
NOTE:
D Make sure that washer has been installed in shaft at
above the gear.
D Check to confirm that reverse gear shift lever end has
clearance 1 mm (0.04 in.) to idler gear groove.
turn final gear by hand slightly so that gear can
mesh easily.
it. Such attempt may cause case to break.