Suzuki Baleno Manual page 561

1. 5th shift fork plug
2. Shift guide ball
3. Circlip
4. C-ring
A: Lug
B: Alignment depression
C: Small hole
D: Cut
1. Input shaft nut
2. Countershaft nut A: Caulking
1. Side cover 2. Left case
9) Install steel ball, tighten shift fork plug applied with thread lock
10) Install circlip and C-ring.
11) Install 5th synchronizer hub plate to synchronizer hub by posi-
1. 5th synchronizer
hub plate
2. Synchronizer hub
12) Engage gear double meshing to tighten input shaft nut and
13) Caulk input shaft nut and countershaft nut with caulking tool.
14) Clean mating surface of both left case and side cover, coat
cement.
CAUTION:
D Coat shift fork plug with tread lock cement reason-
ably. If it is done to much, excess may interfere in
ball movement and cause hard shift to 5th speed.
D Make sure circlip is installed in shaft groove se-
curely.
"A": Thread lock 1322, 99000-32110
Tightening Torque
(a): 9 N·m (0.9 kg-m, 6.5 lb-ft)
tioning it so that its lugs A fit into their depression B in synchro-
nizer hub and its 2 small holes C come on the same side as cut
D in input shaft.
tighten it to specified torque.
Tightening Torque
(a): 70 N·m (7.0 kg-m, 51.0 lb-ft)
mating surface with sealant evenly, mate it with left case and
then tighten with 8 bolts.
"B": SUZUKI BOND No.1215, 99000-31110
Tightening Torque for left cover bolts
(a): 10 N·m (1.0 kg-m, 7.5 lb-ft)
MANUAL TRANSMISSION 7A2-39