Suzuki Baleno Manual page 480

7A-24 MANUAL TRANSMISSION (G13 AND G16 ENGINE MODELS)
1. Input shaft
2. 3rd gear
3. Synchronizer ring
4. Sleeve & hub assembly
A: Key way
1. Circlip
2. Needle bearing 4. 4th gear
3. Synchronizer ring 5. Input shaft
1. 5th gear spacer
2. L bearing (Install it first)
6) Install 3rd gear needle bearing, apply oil to it, then install 3rd
gear and synchronizer ring.
7) Drive in high speed sleeve & hub assembly by using special
tool and hammer.
NOTE:
D While press-fitting sleeve & hub, make sure that syn-
chronizer ring key slots are aligned with keys in sleeve
& hub assembly.
D Check free rotation of 3rd gear after press-fitting sleeve
& hub assembly.
D Needle bearings and synchronizer rings for 3rd and 4th
are identical respectively.
Special Tool
(B): 09913-84510
8) Install circlip, needle bearing, apply oil to bearing, then install
synchronizer ring and 4th gear.
CAUTION:
Confirm that circlip is installed in groove securely.
9) Press-fit L bearing by using special tool and hammer.
Special Tool
(C): 09925-98221
10) Using the same special tool, drive in 5th gear spacer.
CAUTION:
To prevent 5th gear spacer from being distorted be-
cause of excessive compression, do not press-fit it
with L bearing at once.