Suzuki Baleno Manual page 890

7F-12 REAR DIFFERENTIAL
1. Front case
1. Bevel pinion 5. Front bearing
2. Rear bearing 6. Washer
3. Spacer 7. Front case
4. Differential carrier
7) Obtain adjusting shim thickness by using measured value by
dial gauge (which represents C in page 7F-10) in following
equation.
Necessary
shim thick-
ness (F)
80 in above equation is A + B of mounting dummy as shown
in page 7F-10.
8) Select adjusting shim closest to calculated value from among
following available sizes and put it in place and then press-fit
rear bearing.
Available shim
thickness
"a" : Closest value to F (Calculated)
Special Tool
(D): 09925-18011
1. Rear bearing
2. Adjusting shim
3. Bevel pinion
9) Using special tool and plastic hammer, drive oil seal into differ-
ential carrier front case till it becomes flush with front case end.
Then apply grease to oil seal lip.
"A": Grease 99000-25010
Special Tool
(E): 09913-85210
10) With new pinion spacer inserted as shown in left figure, install
front bearing to differential carrier.
NOTE:
Apply differential oil to front and rear bearings.
11) Install washer to bevel pinion.
12) After applying sealant to mating surface of front cover, install
it to differential carrier.
8. Flange
9. Nut
"A": Sealant 99000-31110
Dial gauge
= 80 + –
measured
value (C)
0.30, 0.87, 0.84, 0.81, 0.78, 0.75,
0.72, 0.69, 0.66, 0.63 and 0.60 mm
0.012, 0.034, 0.033, 0.032, 0.031,
0.029, 0.028, 0.027, 0.026, 0.025 and
0.024 in.
Measurement
printed on
pinion (E)