Suzuki Baleno Manual page 483

1. Low speed sleeve & hub assembly
2. 1st gear synchronizer ring
3. Countershaft 1st gear
4. R bearing cone
A: Align key slots with keys
1. 1st gear
2. Low speed sleeve 4. Needle bearing
& hub assembly 5. 2nd gear synchronizer ring
3. Circlip 6. 2nd gear
7) Drive in low speed sleeve & hub assembly by using special
tool and hammer.
NOTE:
D Support shaft with special tool as illustrated left so that
retainer of bearing cone will be free from compression.
D Make sure that synchronizer ring key slots are aligned
with keys while press-fitting sleeve & hub assembly.
D Check free rotation of 1st gear after press-fitting sleeve
& hub assembly.
Special Tool
(A): 09923-78210
(B): 09925-18011
(C): 09940-53111
8) Install circlip, needle bearing, apply oil to bearing, then install
2nd gear synchronizer ring and 2nd gear.
9) Press-fit 3rd gear and spacer by using special tool and press.
NOTE:
It is recommended to press-fit spacer and 3rd gear first,
and then 4th gear later separately so that countershaft will
not be compressed excessively.
Special Tool
1. 3rd & 4th gear
(A): 09923-78210
spacer
2. 3rd gear
(D): 09913-80112
3. 2nd gear
10) Press-fit 4th gear by using the same procedure as the above.
11) Install L bearing cone by using special tool and hammer.
NOTE:
For protection of bearing cone, always support shaft with
special tool as illustrated.
Special Tool
(A): 09923-78210
1. L bearing cone
2. 4th gear
(E): 09925-98221
3. R bearing cone
MANUAL TRANSMISSION (G13 AND G16 ENGINE MODELS) 7A-27
CAUTION:
Confirm that circlip is installed in groove securely.