Suzuki Baleno Manual page 1027

Sy413, sy416, sy418
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1. Adhesive
2. Primer coated surface
REMOVAL
1) Clean both inside and outside of glass and around it.
2) Remove lower molding and roof molding.
3) Remove upper molding by cutting with knife.
4) Using tape, cover body surface around back window glass to
prevent any damage.
5) Remove high mounted stop lamp, then remove rear seat-belt
anchor bolt, rear pillar inner trim and partition trim.
6) Drill hole with eyeleteer through adhesive and let piano string
through it.
7) Cut adhesive all around glass with piano string referring to
"WINDSHIELD" in this section.
NOTE:
Use piano string as close to glass as possible so as to pre-
vent damage to body.
8) Using knife, smooth adhesive remaining on body side so that
it is 1 – 2 mm (0.039 – 0.079 in.) thick all around.
NOTE:
Before using knife, clean it with alcohol or the like to re-
move oil from it.
9) When re-using glass, remove adhesive from glass leaving
2 – 3 mm (0.08 – 0.12 in.) in thickness. Use care not to damage
primer coated surface.
INSTALLATION
1) Using cleaning solvent, clean window edge where window
glass is to be adhered. (Let it dry for more than 10 minutes.)
2) Peel paper from one side of new glass spacers and attach that
lower side to windshield glass.
3) Install new back window upper molding to glass. (Don't peel off
paper of molding at this stage). Warming moldings for over half
an hour at 35 C (95 F) temperature will facilitate work.
1. Glass spacer
4) To determine installing position of glass to body, position glass
against body so that clearance between upper end to glass and
body is specified value below and clearances between each
side end (right & left) of glass and body are even. Then mark
matchmarks on glass and body as shown.
Clearance "a": Approximately 6.6 mm (0.26 in.)
1. Match marks
BODY SERVICE 9-27

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