Suzuki Baleno Manual page 518

7A1-20 MANUAL TRANSMISSION (J18 ENGINE MODEL)
1. 5th shift fork plug
2. Shift guide ball
3. Circlip
4. C-ring
A: Lug
B: Alignment depression
C: Small hole
D: Cut
1. Input shaft nut
2. Countershaft nut
1. Side cover 2. Left case
9) Install steel ball, tighten shift fork plug applied with thread lock
10) Install circlip and C-ring.
11) Install 5th synchronizer hub plate to synchronizer hub by posi-
1. 5th synchronizer
hub plate
2. Synchronizer hub
12) Engage gear double meshing to tighten input shaft nut and
13) Caulk input shaft nut and countershaft nut with caulking tool.
A: Caulking
14) Clean mating surface of both left case and side cover, coat
cement.
CAUTION:
D Coat shift fork plug with tread lock cement reason-
ably. If it is done too much, excess coating may in-
terfere in ball movement and cause hard shift to
5th speed.
D Make sure circlip is installed in shaft groove se-
curely.
"A": Thread lock 1322, 99000-32110
Tightening Torque
(a): 9 N·m (0.9 kg-m, 6.5 lb-ft)
tioning it so that its lugs A fit into their depression B in synchro-
nizer hub and its 2 small holes C come on the same side as cut
D in input shaft.
tighten it to specified torque.
Tightening Torque
(a): 70 N·m (7.0 kg-m, 51.0 Ib-ft)
mating surface with sealant evenly, mate it with left case and
then tighten with 8 bolts.
"B": SUZUKI BOND No.1215, 99000-31110
Tightening Torque for left cover bolts
(a): 10 N·m (1.0 kg-m, 7.5 Ib-ft)