Suzuki Baleno Manual page 479

1. Gear
2. Synchronizer ring
1. High speed synchronizer spring
2. Key
3. Hub
4. Sleeve
A = B
C: Left side (Short flange)
D: Key way
MANUAL TRANSMISSION (G13 AND G16 ENGINE MODELS) 7A-23
Inspection and Reassembly
1) Clean all components thoroughly, inspect them for any ab-
normality and replace with new ones as necessary.
2) If synchronizer parts need to be repaired, check clearance "a"
between ring and gear, each chamfered tooth of gear, ring and
sleeve, then determine parts replacement.
Clearance "a": Standard 1.0 – 1.4 mm (0.039 – 0.055 in.)
3) To ensure lubrication, air blow oil holes and make sure that they
are free from any obstruction.
1. Input shaft
2. Oil hole
4) Fit high speed synchronizer sleeve to hub, insert 3 keys in it and
then set springs as illustrated left.
NOTE:
D No specific direction is assigned to high speed synchro-
nizer sleeve or each key but it is assigned as assembly.
D Size of high speed synchronizer sleeve, hub, keys and
springs is between those of low speed and 5th speed
ones.
5) Drive in R bearing by using special tool and hammer.
Special Tool
(A): 09925-98221
1. R bearing
2. Input shaft
Service limit 0.5 mm (0.019 in.)