Suzuki Baleno Manual page 492

Sy413, sy416, sy418
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7A-36 MANUAL TRANSMISSION (G13 AND G16 ENGINE MODELS)
1. Countershaft
5th gear
A: Machined boss
(Inside)
B: No machining
(Outside)
1. Input shaft 5th gear
2. Countershaft nut
1. 5th gear shift fork
2. Synchronizer ring spring
3. 5th speed synchronizer ring
4. Sleeve & hub assembly
A: Oil groove (Align with B)
B: Punch mark (Shows oil hole)
C: Caulking
7) Install 5th gear to counter shaft facing machined boss A inward.
8) Install needle bearing to input shaft, apply oil then install 5th
gear and special tool to stop shaft rotation.
Special Tool
(B): 09927-76010
9) Install countershaft nut and tighten it to specification.
Tightening Torque
(b): 60 N·m (6.0 kg-m, 43.5 lb-ft)
10) Remove special tool, then caulk nut at C with caulking tool and
hammer.
11) Install synchronizer ring then ring spring.
12) Fit 5th gear shift fork to sleeve & hub assembly and install them
into input shaft, shift shaft and shift guide shaft at once aligning
hub oil groove A with shaft mark B.
NOTE:
Long boss of hub faces inward (gear side).
CAUTION:
Be careful not to pinch synchronizer ring spring by
hub.

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