Suzuki Baleno Manual page 555

1. Torque wrench
2. Box (30 mm)
6) Using torque wrench, measure preload.
Standard value of preload: 0.5 – 1.3 N·m
Special Tool
(A): 09915–24550
NOTE:
D Apply thin coat of gear oil to bearing before measure-
ment.
D Also before measuring preload, turn taper bearing a
few times to ensure its good fitting.
7) Caulk bevel pinion nut.
8) Adjust the driving bevel gear backlash by adding or taking off
shims in bearing gap of the left and right cases (stopper) so as
to obtain the specified value for the backlash.
9) To measure drive bevel gear backlash, set dial gauge at right
angle to bevel gear tooth, fix drive bevel pinion and rear dial
gauge while moving bevel gear.
Drive bevel gear backlash: 0.10 – 0.18 mm
(0.004 – 0.007 in.)
10) With bevel gear installed, measure starting torque by using dif-
ferential preload adjusting tool. If bevel pinion starting torque
and side bearing starting torque with bevel gear installed (bev-
el pinion bearing + side bearing preload) is within standard val-
ue, side bearing preload is satisfactory.
Side bearing preload: Measured bevel pinion preload +
standard value
MANUAL TRANSMISSION 7A2-33
(5 – 13 kg-cm, 0.37 – 0.94 lb-ft)
0.3 – 0.5 N·m
(3 – 5 kg-cm, 0.217 – 0.361 lb-ft)