Suzuki Baleno Manual page 484

7A-28 MANUAL TRANSMISSION (G13 AND G16 ENGINE MODELS)
1. E-ring
2. Select spring guide
3. Low speed select spring (Blue)
4. Washer
5. Gear shift interlock plate
6. Gear shift & select lever
7. Spring pin (Double)
8. Reverse select spring (Red)
9. 5th & REV gear shift cam guide
10. Spring pin
(Apply spring pin remover of
2.8 – 3.0 mm/0.11 in. diameter)
11. Cam guide return spring
12. 5th & REV gear shift cam
13. Spring pin
14. Gear shift & select shaft
1. Gear shift fork
2. Synchronizer sleeve
GEAR SHIFTER
Gear Shift & Select Shaft Assembly
1) To disassemble component parts, use special tools and
2.8 – 3.0 mm (0.11 in.) pin remover in addition.
Special Tool
(A): 09922-85811(4.5 mm)
(B): 09925-78210 (6.0 mm)
2) Clean all parts thoroughly, inspect them and replace with new
ones as required.
3) Assemble component parts by reversing removal procedure.
NOTE:
D When driving in spring pins, prevent shaft from being
bent by supporting it with wood block.
D Assemble 5th & REV gear shift cam by winding cam
guide return spring, and then drive in spring pin.
D Locate low speed select spring (Blue – Lower position)
and reverse select spring (Red – Upper position) correct-
ly.
High Speed and Low Speed Gear Shift Shafts
Inspection
1) Using feeler gauge, check clearance between fork and sleeve
and replace those parts if it exceeds limit of 1.0 mm (0.039 in.).
NOTE:
For correct judgement of parts replacement, carefully in-
spect contact portion of fork and sleeve.
Clearance "a": Service limit 1.0 mm (0.039 in.)
2) Insert each gear shift shaft into case and check that it moves
smoothly. If it doesn't, correct by using oilstone, reamer or the
like.