Suzuki Baleno Manual page 549

1. Circlip
1. Output flange
1. Transfer shift shaft
2. Transfer shift fork
3. Spring pin
2) Install output shaft to output case.
3) Install output No.1 bearing circlip
4) Install output flange, washer and nut.
5) Tighten nut to specified torque by using special tool and then
caulk nut.
Special Tool
(A): 09930-40113
Tightening Torque
(a): 90 N·m (9.0 kg-m, 65.0 lb-ft)
Transfer Gear Shifter
Inspection
1) Using feeler gauge, check clearance between fork and sleeve
and replace those parts if it exceeds limit of 1.0 mm (0.04 in.)
NOTE:
For correct judgement of parts replacement, carefully inspect
contact portion of fork and sleeve.
1. Gear shift fork
2. Synchronizer
Clearance "a": 1.0 mm (0.039 in.)
sleeve
2) Insert transfer shift shaft into case and check that it moves
smoothly. If it doesn't, correct by using oilstone, reamer or the
like.
3) Disassemble component parts by using spring pin remover and
hammer.
Special Tool
(A): 09922-85811 (4.5 mm)
4) Assemble shift shafts as shown while making sure that compo-
nent parts are in proper order.
NOTE:
D Correct shaft surface by using oil stone, if any scratch or
dent is found.
D Support shaft with wood blocks when driving in spring
pins.
MANUAL TRANSMISSION 7A2-27