Fifth Gears - Suzuki Baleno Manual

7A-16 MANUAL TRANSMISSION (G13 AND G16 ENGINE MODELS)
1. Clutch release arm
1. Gear puller
2. Gear shift fork
3. Sleeve & hub assembly
D Set each clamp for wiring securely.
D After connecting clutch cable, be sure to adjust its play properly
(Refer to p. 7C-4 for free travel of clutch pedal).
Pedal play "a": 15 – 20 mm (0.6 – 0.8 in.)
Arm play "a" (Reference): 0 – 2 mm (0 – 0.08 in.)
D Fill transmission with oil as specified.
D Connect battery and check function of engine, clutch and trans-
mission.
DISASSEMBLING UNIT
1. Shift fork
2. Hub plate

FIFTH GEARS

3. Circlip
1) Remove 8 bolts and take off transmission side cover.
2) Using special tool, remove circlip and then hub plate.
CAUTION:
Care should be taken not to distort side cover when it
is removed from left case.
Special Tool
(A): 09900-06107
3) Remove shift fork plug and guide ball.
1. Shift guide ball
2. 5th shift fork plug
NOTE:
3. Spring pin
4. Circlip
Use of magnet would facilitate removal of guide ball.
4) Drive out spring pin by using special tool and hammer.
Special Tool
(B): 09922-85811
5) Remove gear shift fork, sleeve & hub assembly, synchronizer
ring spring, synchronizer ring and 5th gear all together. Gear
puller is required for this work.
CAUTION:
Be careful not to pinch synchronizer ring spring when
removing.