Suzuki Baleno Manual page 542

7A2-20 MANUAL TRANSMISSION
1. E-ring 11. Gear shift No.1 cam
2. Thrust washer 12. Gear shift select shaft
3. Reverse select spring 13. Fifth/reverse gear shift
4. E-ring
5. Gear shift interlock plate 14. Spring pin
6. Ball 15. Cam guide return spring
7. Gear shift interlock 16. Fifth/reverse gear shift
spring
8. Gear shift select lever 17. Spring pin
9. Spring pin 18. Thrust washer
10. Spring pin 19. Low select spring
1. Gear shift fork
2. Synchronizer sleeve
GEAR SHIFTER
Gear Shift & Select Shaft Assembly
1) To disassemble component parts, use special tools and 2.8 –
3.0 mm (0.11 in.) pin remover in addition.
Special Tool
(A): 09922-85811 (4.5 mm)
(B): 09925-78210 (6.0 mm)
2) Clean all parts thoroughly, inspect them and replace with new
ones as required.
3) Assemble component parts by reversing removal procedure.
NOTE:
D When driving in spring pins, prevent shaft from being
D Assemble 5th & REV gear shift cam by winding cam
D Locate low speed select spring (Lower position) and re-
cam
cam guide
High Speed and Low Speed Gear Shift Shafts
Inspection
1) Using feeler gauge, check clearance between fork and sleeve
and replace those parts if it exceeds limit of 1.0 mm (0.039 in.)
NOTE:
For correct judgement of parts replacement, carefully inspect
contact portion of fork and sleeve.
Clearance "a": Service limit 1.0 mm (0.039 in.)
2) Insert each gear shift shaft into case and check that it moves
smoothly. If it doesn't, correct by using oilstone, reamer or the
like.
bent by supporting it with wood block.
guide return spring, and then drive in spring pin.
verse select spring (Yellow – Upper position) correctly.