Manual Transmission - Suzuki Baleno Manual

(G13 AND G16 ENGINE MODELS)
WARNING:
For vehicles equipped with Supplement Restraint (Air Bag) System
D Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to "Air Bag System Components and Wiring Location View" un-
der "General Description" in air bag system section in order to confirm whether you are perform-
ing service on or near the air bag system components or wiring. Please observe all WARNINGS
and "Service Precautions" under "On-Vehicle Service" in air bag system section before perform-
ing service on or around the air bag system components or wiring. Failure to follow WARNINGS
could result in unintentional activation of the system or could render the system inoperative. Ei-
ther of these two conditions may result in severe injury.
D Technical service work must be started at least 90 seconds after the ignition switch is turned to
the "LOCK" position and the negative cable is disconnected from the battery. Otherwise, the sys-
tem may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
GENERAL DESCRIPTION
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . . . . .
Oil Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Differential Side Oil Seal
Gear Shift Control . . . . . . . . . . . . . . . . . . . . . . .
Vehicle Speed Sensor
(VSS, Speedometer Driven Gear)
UNIT REPAIR OVERHAUL
Dismounting of Transmission
Remounting . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembling Unit . . . . . . . . . . . . . . . . . . . . . .
Fifth gears . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear shifter, main shaft and
countershaft . . . . . . . . . . . . . . . . . . . . . . . .
Right case . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7A

MANUAL TRANSMISSION

CONTENTS
. . . . . . . . . . . . . . . . . 7A- 2
7A- 6
7A- 7
7A- 7
. . . . . . . . . . . . . . . . . 7A- 8
7A-10
. . . . . . . . 7A-12
. . . . . . . . . . . . . . . . . 7A-14
. . . . . . . . . . . . . 7A-14
7A-15
7A-16
7A-16
7A-17
7A-19
MANUAL TRANSMISSION (G13 AND G16 ENGINE MODELS) 7A-1
Sub Assembly Service
Right case . . . . . . . . . . . . . . . . . . . . . . . . . . .
Left case . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input shaft assembly
Countershaft assembly
Gear shifter . . . . . . . . . . . . . . . . . . . . . . . . . .
Differential assembly
Assembling Unit . . . . . . . . . . . . . . . . . . . . . . . .
Differential to left case
Fifth gears . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear shift & select shaft assembly
TIGHTENING TORQUE
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . .
REQUIRED SERVICE MATERIALS
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . 7A-20
7A-20
7A-21
. . . . . . . . . . . . . . . . . . 7A-22
. . . . . . . . . . . . . . . . 7A-25
7A-28
. . . . . . . . . . . . . . . . . . 7A-30
7A-32
. . . . . . . . . . . . . . . . . 7A-32
7A-34
. . . . . . 7A-37
7A-39
. . . . . . . . . 7A-40
7A-40
7A